Unlocking the gateway to tomorrow’s production

"We enable textile producers to save large amounts of energy, improve product quality and make even complex processes more traceable and reproducible by using high-end sensors and controls with latest technology. In other words, we are unlocking the gateway to tomorrow's production.” 

Make sophisticated processes transparent and efficient with PLEVATEC pro: The new, advanced process control system PLEVATEC pro allows an integration of a huge variety of process critical data with all information at one glance and optimal controls. It is designed to enhance and simplify operation even at complex production lines with different modules.

Hereby, tolerances can be set as well as parameters saved and loaded within the integrated recipe management system. The customizable system provides solutions to a huge range of processes, e.g. a production line with foulard, coating and stenter frame.

In general, an integration of the following PLEVA devices is possible:

- Exhaust humidity FSX for great energy savings

- Fabric/air temperature TDS for transparent drying/heat-treatment processes

- Residual moisture RR, RF/AF for improved fabric quality and efficiency

- Application moisture/coating AF/MP for savings of valuable chemicals

- Pick/course density CAM for high quality fabric 

Through the continuous process monitoring and control of the parameters, a significant optimization of even very complex production processes is possible. And by having more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.

The smart way of weft-straightening SL smart: The SL smart is designed for knitted and woven fabrics with a plurality of solutions customizable to fit the individual customer needs. It includes options like fully-integrated accessories for tension- sensitive fabrics, Industry 4.0 applications and more. The heart of the SL smart is the well-established traversing camera technology which is unique in weft-straightening.

The high-resolution camera captures more than 20 measuring points per meter of fabric width. This gives a complete overview of the fabric instead of few fixed positions. Finally, advanced evaluation algorithms ensure an ultra-precise distortion analysis

which enable perfect straightening results in a blink of time. With the weft-straightener SL smart only one round through the production line with the respective fabric is needed and the aimed result is directly produced. This, of course, also saves energy and enhances the production efficiency directly from the beginning.

The all seeing eye – CAM series 400: For the assessment of quality parameters but also weft-straightening, precise detection and advanced image processing is the most important aspect. The brand new CAM offers cutting-edge technology with many novelties for best results: Completely new lighting with increased brightness and special lighting possibilities allow a detection of all kinds of fabric independent from density or color.

This in combination with a four times higher calculation power, higher resolution with five-times more pixels and revised algorithms for calculation of distortion and pick/course density makes it the leading technology in the area. On top, it is also designed as a retrofit for existing PLEVA systems with easy connectors and is fitted for even the harshest conditions thanks to an improved housing design.