[pageLogInLogOut]

#ITMA 2023

Pleva will present advanced technology for energy-efficiency and sophisticated processes at ITMA 2023

PLEVA SL smart © 2023 Pleva
“ITMA is the place to be for textile production. Here you can see the technology of tomorrow and what possibilities there are to make processes more cost-effective, sustainable, transparent, and above all more efficient – which is nowadays more important than ever”, states Dr. Ralf Pleva, Managing Director. “And that is exactly our claim."

Unlocking the gateway to tomorrow’s production

"We enable textile producers to save large amounts of energy, improve product quality and make even complex processes more traceable and reproducible by using high-end sensors and controls with latest technology. In other words, we are unlocking the gateway to tomorrow's production.” 

Dr. Pleva © 2023 Pleva
Dr. Pleva © 2023 Pleva


Make sophisticated processes transparent and efficient with PLEVATEC pro: The new, advanced process control system PLEVATEC pro allows an integration of a huge variety of process critical data with all information at one glance and optimal controls. It is designed to enhance and simplify operation even at complex production lines with different modules.

Hereby, tolerances can be set as well as parameters saved and loaded within the integrated recipe management system. The customizable system provides solutions to a huge range of processes, e.g. a production line with foulard, coating and stenter frame.


In general, an integration of the following PLEVA devices is possible:

- Exhaust humidity FSX for great energy savings

- Fabric/air temperature TDS for transparent drying/heat-treatment processes

- Residual moisture RR, RF/AF for improved fabric quality and efficiency

- Application moisture/coating AF/MP for savings of valuable chemicals

- Pick/course density CAM for high quality fabric 


Through the continuous process monitoring and control of the parameters, a significant optimization of even very complex production processes is possible. And by having more stable processes, a constant, high quality of the goods is ensured. This means that there are no expensive adjustments or second-choice goods, which saves valuable resources.

The smart way of weft-straightening SL smart: The SL smart is designed for knitted and woven fabrics with a plurality of solutions customizable to fit the individual customer needs. It includes options like fully-integrated accessories for tension- sensitive fabrics, Industry 4.0 applications and more. The heart of the SL smart is the well-established traversing camera technology which is unique in weft-straightening.

The high-resolution camera captures more than 20 measuring points per meter of fabric width. This gives a complete overview of the fabric instead of few fixed positions. Finally, advanced evaluation algorithms ensure an ultra-precise distortion analysis

which enable perfect straightening results in a blink of time. With the weft-straightener SL smart only one round through the production line with the respective fabric is needed and the aimed result is directly produced. This, of course, also saves energy and enhances the production efficiency directly from the beginning.

The all seeing eye – CAM series 400: For the assessment of quality parameters but also weft-straightening, precise detection and advanced image processing is the most important aspect. The brand new CAM offers cutting-edge technology with many novelties for best results: Completely new lighting with increased brightness and special lighting possibilities allow a detection of all kinds of fabric independent from density or color.

This in combination with a four times higher calculation power, higher resolution with five-times more pixels and revised algorithms for calculation of distortion and pick/course density makes it the leading technology in the area. On top, it is also designed as a retrofit for existing PLEVA systems with easy connectors and is fitted for even the harshest conditions thanks to an improved housing design.




Sizing made sustainable and efficient with updated AS 120: Sizing is the crucial preparation for weaving and high yarn quality. Therefore, sizing agents are applied with a squeezing unit to the warps. To be on the safe side often 10-25% more sizing is applied than required. This implies disadvantages like higher use of expensive sizing agents, more wastewater, unstable yarn quality, lower weaving efficiency, etc. To eliminate those disadvantages, a measurement and control is needed. 

Overview Screenshot © 2023 Pleva
Overview Screenshot © 2023 Pleva


The AS 120 measures the size add-on after size box constantly. It includes a newly designed special construction with integrated protection against steam vapours and high temperatures as well as a faster, even more precise electronic. This enables a reliable, continuous monitoring and control. As a result, 1.5% up to 4% higher weaving efficiency is easily possible and at the same time production gets greener.

Besides those new developments, PLEVA also offers special versions of sensors for special demands such as the TDS sensor for fabric and air temperature fitted for EX-zones, state of the art interfaces like Profinet and the PLEVA Remote Service for even faster support of your production. Whether for standard applications

or demanding processes, PLEVA is your partner for the sustainable and efficient production of tomorrow.

PLEVA is looking forward to show all highlights live in hall 11 booth A101!

For more information visit:

https://www.pleva.org 

https://www.linkedin.com/company/pleva-sensors-and-controls/


PLEVA AS 120 © 2023 Pleva
PLEVA AS 120 © 2023 Pleva




More News from TEXDATA International

#Recycling / Circular Economy

Responsible Textile Recovery Act of 2024 signed by Governor

Senator Josh Newman (D-Fullerton) is proud to announce that Senate Bill 707 (SB 707), the Responsible Textile Recovery Act of 2024, has been signed into law by the Governor of California, Gavin Newsom. This groundbreaking legislation establishes the country’s first Extended Producer Responsibility (EPR) textile recycling program, marking a significant step forward in the state’s efforts to combat waste and promote sustainability.

#Textiles & Apparel / Garment

Modtissimo promotes sustainability with 28 coordinates in the Green Circle

Modtissimo is proving more and more to be a textile and clothing show that delivers the latest innovations in the area of sustainability, with the iTechStyle Green Circle being the main showcase for companies' creations. In this 60+4 edition, taking place on 12 and 13 September, 28 coordinates will be exhibited in a section organised by CITEVE and curated by Paulo Gomes.

#Europe

The EU and Egypt team up to mobilise private sector investments at Investment Conference and sign a Memorandum of Understanding underpinning €1 billion in macro-financial assistance for Egypt

At the EU-Egypt Investment Conference, co-organised by the EU and the Government of Egypt on 29-30 June, the EU and Egypt are teaming up to intensify private sector investments in Egypt. They are also signing a Memorandum of Understanding (MoU) for the disbursement to Egypt of up to €1 billion in Macro-Financial Assistance.

#Raw Materials

New meta-study highlights that hydrolysis prevents the formation of persistent PLA microplastics in the environment

A systematic review of published scientific literature conducted by HYDRA Marine Sciences finds that in the presence of water or humidity, the bioplastic polylactic acid (PLA) will fully hydrolyze, and no persistent nano- or microplastics will remain or accumulate in the environment.

More News on ITMA 2023

#ITMA 2023

ITMA 2023: The secret of Biancalani's success

The ITMA 2023 trade fair ended recently, and it was a real success for Biancalani Textile Machinery.

#ITMA 2023

The address of innovations in cots grinding machines, Asteks, continued its success at ITMA 2023

Asteks, participating in ITMA 2023, which brought the global textile industry together after four years, has become a favourite destination for new investments of textile manufacturers with its apron and cots as well as its advanced grinding technology.

#ITMA 2023

Green lights only for French Equipments @ ITMA

ITMA 2023 has been a great expo for the French exhibitors. Christian Guinet, UCMTF’s Secretary General points out “R&D is embedded in our members’ strategy, but for this ITMA they have secured more budgets than ever. The objectives are ambitious: breaking innovative technologies to offer their customers the opportunity to develop new products, process them in a secure, economical and environment friendly way. Raw materials, energy and water savings are top priorities for our customers both because it is an end market demand and to cut costs. Digitalization and artificial intelligence are essential tools to move into these directions."

#ITMA 2023

Savio is very satisfied with ITMA Milano 2023

The newest automatic winder Proxima Smartconer® and air-jet spinning machine LYBRA Smartspinner® were presented at ITMA 2023 exhibition, taking place in Milan, Italy from 2023 June 8th-14th.

Latest News

#Textiles & Apparel / Garment

Nike unites innovation, design and product teams to accelerate athlete-centered innovation

Nike, Jordan Brand and Converse are joining forces under a new, athlete-focused creation structure aimed at accelerating innovation and driving growth across NIKE, Inc. The new setup unites the Innovation, Design and Product teams from all three brands into a single “creation engine” that will enable greater sharing of insights, technology and manufacturing methods throughout the innovation process. This integration is part of Nike’s new Sport Offense strategy and is designed to enhance the creation of products that help athletes perform at their best.

#ITMA Asia + CITME Singapore 2025

DORNIER celebrates its anniversary at ITMA Asia + CITME

To mark its 75th anniversary, machine and plant manufacturer Lindauer DORNIER will be presenting the latest developments in its rapier and air-jet weaving machines at ITMA Asia + CITME in Singapore (Hall 2, Stand B401) from 28 to 31 October 2025. The focus will be on energy-efficient weaving technologies, new IoT solutions for networked textile production and systems for the series production of modern fibre composite components.

#Natural Fibers

BCI warns against ‘dangerous dilution’ of EU corporate directives

The approval of the European Commission’s Omnibus I proposal by the European Parliament’s Committee on Legal Affairs, accepting controversial changes to key sustainability directives is of great concern. These changes, namely to the Corporate Sustainability Reporting Directive (CSRD) and the Corporate Sustainability Due Diligence Directive (CSDDD), threaten to significantly dilute business reporting and due diligence obligations.

#Sustainability

Pioneering open-source framework shows how early innovation drives a just and net-zero fashion future

The non-profit H&M Foundation, in collaboration with Accenture, has unveiled From Signals to Systems Change, an insight report calling on the fashion industry to rethink its role in transformation. At its core is the Reimagined System Map, a pioneering open-source framework that visualises how early-stage innovation could drive a just and net-zero textile future.

TOP