#Research & Development

2024-07-04

Towards a circular and sustainable textile industry in Europe: BioFibreLoop has been started

The German Institutes of Textile and Fiber Research Denkendorf (DITF) are coordinating the research project, which is funded as part of the European Union's Horizon Europe research and innovation program. The aim of BioFibreLoop is to develop recyclable outdoor and work clothing made from renewable bio-based materials. The kick-off event took place in Denkendorf on June 26 and 27, 2024.

The partners at the BioFibreLoop kick-off event © 2024 DITF

The textile industry is facing two challenges: on the one hand, production must become more sustainable and environmentally friendly and, on the other, consumers are expecting more and more smart functions from clothing.

In addition, the production of functional textiles often involves the use of chemicals that are harmful to the environment and health and make subsequent recycling more difficult.

Intelligent innovations must therefore ensure that harmful chemicals are replaced, water is saved and more durable, recyclable bio-based materials are used, thereby reducing the usually considerable carbon footprint of textile products. Digitalized processes are intended to ensure greater efficiency and a closed cycle.

For example, the BioFibreLoop project uses laser technology to imitate natural structures in order to produce garments with water and oil-repellent, self-cleaning and antibacterial properties. At the end result of the research work will be affordable, resource and environmentally friendly, yet high-performance and durable fibers and textiles made from renewable sources such as lignin, cellulose and polylactic acid will be available. All processes are aimed at a circular economy with comprehensive recycling and virtually waste-free functionalization based on nature's example. In this way, greenhouse gas emissions could be reduced by 20 percent by 2035.

The technology for the functionalization and recycling of bio-based materials is being developed in three industrial demonstration projects in Austria, the Czech Republic and Germany. At the end of the project, a patented circular, sustainable and reliable process for the production of recyclable functional textiles will be established.

The BioFibreLoop project has a duration of 42 months and a total budget of almost 7 million euros, with 1.5 million going to the coordinator DITF.

The consortium consists of 13 partners from nine countries who contribute expertise and resources from science and industry:

+ German Institutes of Textile and Fiber Research Denkendorf (DITF), Coordinator, Germany

+ Next Technology Tecnotessile Società nazionale di ricerca R. L., Italy

+ Centre Technologique ALPhANOV, France

+ G. Knopf’s Sohn GmbH & Co. KG, Germany

+ FreyZein Urban Outdoor GmbH, Austria

+ BEES - BE Engineers for Society, Italy

+ BAT Graphics Vernitech, France

+ Interuniversitair Micro-Electronica Centrum, Belgium

+ Idener Research & Development Agrupacion de Interes Economico, Spain

+ Teknologian tutkimuskeskus VTT Oy, Finland

+ Det Nationale Forskningscenter for Arbejdsmiljø, Denmark

+ Steinbeis Innovation gGmbH, Germany

+ NIL Textile SRO, Czech Republic

Textile daylight management when the winter sun is at an angle

When the sun is currently shining, shading textiles face particular challenges. On the one hand, they should allow as much daylight as possible into the rooms during the dark season. On the other hand, the angle of incidence of the sun's rays is so low that the light is particularly dazzling - much more so than in summer. The German Institutes of Textile and Fiber Research (DITF) are using special light measurement techniques to research suitable shading textiles.

The region of renewable raw materials: Central German Alliance for Bioplastics

The development of sustainable plastic solutions is rapidly gaining importance in light of global environ- mental pollution, dwindling fossil resources and ambitious climate protection targets. As part of the re- gional alliance RUBIO, which brings together 18 partners from central Germany and the Berlin-Branden- burg area, the bio-based and biodegradable plastic polybutylene succinate (PBS) was comprehensively investigated, starting with the raw material, through the manufacturing process, to industrial application.

Cooperation in the field of meltblown laboratory technology

The Nonwoven Institute (NWI) at North Carolina State University and Oerlikon Nonwoven will be collaborating in the field of meltblown laboratory technology in the future. This was announced by Professor Raoul Farer, Executive Deputy Director of the NWI and Professor at the Wilson College of Textiles at North Carolina State University, and Dr. Ingo Mählmann, Sales Director Nonwoven at Oerlikon Neumag, during this year's ITMA Asia and CITME in Singapore.

European research project addresses textile waste through integrated recycling technologies

A major European research initiative coordinated by Fraunhofer UMSICHT has been launched to develop integrated solutions for textile waste recycling. The AUTOLOOP project aims to create a comprehensive system that could process 1.24 million tonnes of textile waste annually by 2050, whilst potentially creating over 130,000 green jobs across the EU. This project aims to develop, test and integrate automated sorting, tracing, and closed-loop recycling technologies for polyester-based textiles (NRT), addressing the pressing challenge of textile waste management.

Feasibility study shows potential to convert textile waste into PHB bioplastic

Textile waste could serve as a valuable source of raw materials for sustainable plastics in the future, according to the joint TexPHB feasibility study conducted by the Fraunhofer Institute for Applied Polymer Research IAP, Beneficial Design Institute GmbH and matterr GmbH. The study will be presented to the public for the first time at a network meeting on 25 November 2025 at the State Chancellery in Potsdam.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

ADVANSA launches ADVA®tex: A new step toward textile-to-textile recycling

ADVANSA has introduced ADVA®tex, a new filling fibre made entirely from recycled pre-consumer textile waste, positioning the material as a significant step forward in textile-to-textile (T2T) recycling. The fibre is designed for use in duvets, pillows, mattresses, and furniture applications and is available in three versions.

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.