[pageLogInLogOut]

#Research & Development

CO2-negative construction thanks to new composite material

Structure of the wall element. Photo: DITF
A new composite material is finding its way into the construction industry. Made from natural stone, carbon fibers and biochar, it is an alternative to reinforced concrete. It is characterized by a particularly good CO2 balance.

The DITF is leading the joint project "DACCUS-Pre*". The basic idea of the project is to develop a new building material that stores carbon in the long term and removes more CO2 from the atmosphere than is emitted during its production.

In collaboration with the company TechnoCarbon Technologies, the project is now well advanced - a first demonstrator in the form of a house wall element has been realized. It consists of three materials: Natural stone, carbon fibers and biochar. Each component contributes in a different way to the negative CO2 balance of the material:

Two slabs of natural stone form the exposed walls of the wall element. The mechanical processing of the material, i.e. sawing in stone cutting machines, produces significant quantities of stone dust. This is very reactive due to its large specific surface area. Silicate weathering of the rock dust permanently binds a large amount of CO2 from the atmosphere.

Fully assembled wall element. Photo. DITF
Fully assembled wall element. Photo. DITF

Carbon fibers in the form of technical fabrics reinforce the side walls of the wall elements. They absorb tensile forces and are intended to stabilize the building material in the same way as reinforcing steel in concrete. The carbon fibers used are bio-based, produced from biomass. Lignin-based carbon fibers, which have long been technically optimized at DITF Denkendorf, are particularly suitable for this application: They are inexpensive due to low raw material costs and have a high carbon yield. In addition, unlike reinforcing steel, they are not susceptible to oxidation and therefore last much longer. Although carbon fibers are more energy-intensive to produce than steel, as used in reinforced concrete, only a small amount is needed for use in building materials. As a result, the energy and CO2 balance is much better than for reinforced concrete. By using solar heat and biomass to produce the carbon fibers and the weathering of the stone dust, the CO2 balance of the new building material is actually negative, making it possible to construct CO2-negative buildings.

The third component of the new building material is biochar. This is used as a filler between the two rock slabs. The char acts as an effective insulating material. It is also a permanent source of CO2 storage, which plays a significant role in the CO2 balance of the entire wall element.

From a technical point of view, the already realized demonstrator, a wall element for structural engineering, is well developed. The natural stone used is a gabbro from India, which has a high-quality appearance and is suitable for high loads. This has been proven in load tests. Bio-based carbon fibers serve as the top layer of the stone slabs. The biochar from Convoris GmbH is characterized by particularly good thermal insulation values.

The CO2 balance of a house wall made of the new material has been calculated and compared with that of conventional reinforced concrete. This results in a difference in the CO2 balance of 157 CO2 equivalents per square meter of house wall. A significant saving!

* (Methods for removing atmospheric carbon dioxide (Carbon Dioxide Removal) by Direct Air Carbon Capture, Utilization and Sustainable Storage after Use (DACCUS).

More News from Deutsche Institute für Textil- und Faserforschung Denkendorf

#Research & Development

Fabolose: Fabricating vegan and circular leather alternatives from bio-tech-derived cellulose

Fabulose is an EU funded project coordinated by the German Institutes of Textile and Fiber Research (DITF). Its consortium consists of leading research institutes, biotech innovators, and industry stakeholders who aim to create high-performance, biobased and recyclable leather-like fabrics, using efficient biotech production routes for bacterial cellulose, cyanophycin and bacterial pigments

#Research & Development

More safety and comfort for protective clothing thanks to auxetic fabrics

When everyday materials are pulled, they stretch or elongate in the direction of the pull and become narrower in cross-section. We can also observe this property in two-dimensional textiles. Auxetic structures behave differently here. They have the striking property of not changing under tensile stress or even increasing their width or thickness. These properties are advantageous, for example, in protective textiles or textile filter media. The DITF are researching auxetic fabrics for various applications.

#Research & Development

Panty liners prevent bacterial vaginosis

Worldwide, almost one third of women of childbearing age suffer from bacterial vaginosis. This is when the sensitive microbiome of the vagina becomes unbalanced. Such a disorder of the vaginal flora can cause urogenital infections, abscesses on the ovaries or fallopian tubes or premature births. This significantly increases the risk of infertility in women and of contracting a sexually transmitted disease or HIV.

#Research & Development

DITF send a signal for climate protection

The German Institutes of Textile and Fiber Research Denkendorf (DITF) have successfully implemented extensive investments in photovoltaic systems at their site in Denkendorf. The systems installed on the roofs of the buildings and covered parking lots have a total installed capacity of 840 kilowatt peak (kWp). The DITF invested 1.6 million euros in this with the support of the state of Baden-Württemberg. The system was ceremonially put into operation on September 17, 2025.

More News on Research & Development

#Research & Development

Textilfabrik 7.0 launched: Mönchengladbach becomes a real-world lab for sustainable textile production

With the official kick-off event of the Textilfabrik 7.0 (T7), a major transformation project for the German textile and apparel industry has been launched in the Monforts Quarter in Mönchengladbach. At the “Textile Roundtable,” an event format organized by the Zukunftsagentur Rheinisches Revier, representatives from industry, research, politics, and the regional economy came together to jointly lay the foundation for CO₂-neutral, circular, and economically viable textile production in Germany.

#Techtextil 2026

STFI presents concepts for the textile circular economy and solutions for a healthy and safe life at Techtextil

Sächsisches Textilforschungsinstitut e.V. (STFI) has been supporting companies in developing marketable innovations for over 30 years. With a clear focus on sustainability, the environment, health and protection, the STFI offers future-oriented research, textile testing for tailor-made solutions and certification of per- sonal protective equipment. At Techtextil 2026, the institute will present ideas for the textile circular econ- omy and showcase solutions for healthy and safe living.

#Techtextil 2026

Cetex: Textile innovations “Made in Saxony” at Techtextil

This year, the Cetex Institut gGmbH is once again not only exhibiting but also organising a joint booth at Techtextil. Together with co-operation partners, textile innovations “Made in Saxony” will be presented on almost 85 m². The spectrum covers everything from textile machine construction and the manufacture of technical textiles to measuring and testing technology, with research and development also having its place.

#Composites

More affordable, environmentally friendly hydrogen pressure tanks at ITA-JEC booth

As a highlight of the JEC, the Institut für Textiltechnik (ITA) of RWTH Aachen University will be presenting hydrogen pressure tanks manufactured using multifilament winding processes at the NRW joint booth in Hall 5, Stand G65.

Latest News

#Techtextil 2026

Future ready nonwovens and fiber processing solutions – Meet Trützschler at Techtextil 2026

From April 21 to 24, 2026, the Trützschler Group will present its future‑ready solutions at Techtextil in Frankfurt, Germany. At Booth C61 in Hall 12.0, Trützschler Nonwovens will showcase its latest developments for efficient nonwovens production, including comprehensive service and consulting solutions. Highlights include the fully upgraded X‑Series nonwoven cards suitable for spunlace, needle‑punching and air‑through bonding (ATB) processes, as well as the T‑ONE digital working environment enhanced with new features. Trützschler Card Clothing will complement the presentation with a new card wire designed with a specially engineered surface for high‑performance nonwoven applications. Visitors can also take a closer look at Trützschler’s complete solution for the recycling of textile waste, TRUECYCLED.

#Recycling / Circular Economy

Europe needs tipping point to scale textile-to-textile recycling, BCG and ReHubs say

A new report from Boston Consulting Group (BCG) and ReHubs, titled “Advancing Textile Circularity – Europe’s textile waste challenge: Scaling Textile-to-Textile requires enabling mechanisms”, highlights the urgent need for systemic action to tackle Europe’s growing textile waste and scale a circular textile economy.

#Digital Printing

Former ASOS CEO Nick Beighton joins Kornit Digital to help shape the future of on-demand fashion

Kornit Digital LTD. (NASDAQ: KRNT) ("Kornit" or the "Company"), a global leader in sustainable, on-demand digital fashion and textile production technologies, today announced it has appointed Nick Beighton, former Chief Executive Officer of ASOS, as a strategic advisor to the Company and its Board of Directors. His appointment reflects Kornit’s continued focus on strengthening its connection to global brands, retailers, and digital commerce platforms as the industry transitions toward on-demand production. The Company plans to nominate Mr. Beighton for election to the Board at Kornit’s 2026 Annual Shareholder Meeting.

#Techtextil 2026

Gebr. Otto highlights versatility at Techtextil with regional supply chains, yarn innovations and new hygiene segment

At this year’s Techtextil, Gebr. Otto places its versatility at the center of its presentation. In addition to spinning, twisting and dyeing – traditionally focused on fine cotton – textile processors will also find a competent development partner for technical specialty solutions. The Dietenheim-based spinning mill has now built up a decade of experience in the production of technical yarns, particularly from aramids. A new hygiene segment has also been established, where yarns for medical and hygiene products are currently being produced. In the future, this department could also develop textile products for the food sector. Gebr. Otto will once again be present at the BW-i joint stand, booth D81, hall 12.1. What is wound onto the spool is determined by the customer: Gebr. Otto develops according to specific customer requirements and transforms its own ideas into yarn innovations.

TOP