[pageLogInLogOut]

#Research & Development

CO2-negative construction thanks to new composite material

Structure of the wall element. Photo: DITF
A new composite material is finding its way into the construction industry. Made from natural stone, carbon fibers and biochar, it is an alternative to reinforced concrete. It is characterized by a particularly good CO2 balance.

The DITF is leading the joint project "DACCUS-Pre*". The basic idea of the project is to develop a new building material that stores carbon in the long term and removes more CO2 from the atmosphere than is emitted during its production.

In collaboration with the company TechnoCarbon Technologies, the project is now well advanced - a first demonstrator in the form of a house wall element has been realized. It consists of three materials: Natural stone, carbon fibers and biochar. Each component contributes in a different way to the negative CO2 balance of the material:

Two slabs of natural stone form the exposed walls of the wall element. The mechanical processing of the material, i.e. sawing in stone cutting machines, produces significant quantities of stone dust. This is very reactive due to its large specific surface area. Silicate weathering of the rock dust permanently binds a large amount of CO2 from the atmosphere.

Fully assembled wall element. Photo. DITF
Fully assembled wall element. Photo. DITF

Carbon fibers in the form of technical fabrics reinforce the side walls of the wall elements. They absorb tensile forces and are intended to stabilize the building material in the same way as reinforcing steel in concrete. The carbon fibers used are bio-based, produced from biomass. Lignin-based carbon fibers, which have long been technically optimized at DITF Denkendorf, are particularly suitable for this application: They are inexpensive due to low raw material costs and have a high carbon yield. In addition, unlike reinforcing steel, they are not susceptible to oxidation and therefore last much longer. Although carbon fibers are more energy-intensive to produce than steel, as used in reinforced concrete, only a small amount is needed for use in building materials. As a result, the energy and CO2 balance is much better than for reinforced concrete. By using solar heat and biomass to produce the carbon fibers and the weathering of the stone dust, the CO2 balance of the new building material is actually negative, making it possible to construct CO2-negative buildings.

The third component of the new building material is biochar. This is used as a filler between the two rock slabs. The char acts as an effective insulating material. It is also a permanent source of CO2 storage, which plays a significant role in the CO2 balance of the entire wall element.

From a technical point of view, the already realized demonstrator, a wall element for structural engineering, is well developed. The natural stone used is a gabbro from India, which has a high-quality appearance and is suitable for high loads. This has been proven in load tests. Bio-based carbon fibers serve as the top layer of the stone slabs. The biochar from Convoris GmbH is characterized by particularly good thermal insulation values.

The CO2 balance of a house wall made of the new material has been calculated and compared with that of conventional reinforced concrete. This results in a difference in the CO2 balance of 157 CO2 equivalents per square meter of house wall. A significant saving!

* (Methods for removing atmospheric carbon dioxide (Carbon Dioxide Removal) by Direct Air Carbon Capture, Utilization and Sustainable Storage after Use (DACCUS).

More News from Deutsche Institute für Textil- und Faserforschung Denkendorf

#Research & Development

DITF send a signal for climate protection

The German Institutes of Textile and Fiber Research Denkendorf (DITF) have successfully implemented extensive investments in photovoltaic systems at their site in Denkendorf. The systems installed on the roofs of the buildings and covered parking lots have a total installed capacity of 840 kilowatt peak (kWp). The DITF invested 1.6 million euros in this with the support of the state of Baden-Württemberg. The system was ceremonially put into operation on September 17, 2025.

#Research & Development

4.2 million Euros for research into textile recycling

Around the world, used textiles are still rarely recycled and pile up into huge mountains of waste. A recent study by the Boston Consulting Group (BCG) drew attention to this problem. However, the low recycling rate is also due to the fact that only a small percentage of used textiles are actually suitable for recycling into high-quality materials and for demanding applications. The German Institutes of Textile and Fiber Research Denkendorf (DITF) are addressing this problem with their research.

#Research & Development

Denkendorf fiber chart revised

A companion during studies and for practical use in the workplace: generations of textile experts have used the Denkendorf Fiber Chart to keep track of all the important characteristic values of textile raw materials. Following the first two editions in the 1970s and 1980s, Denkendorf scientists have comprehensively revised the Fiber Chart. The third edition is now available in digital form for the first time.

#Research & Development

Carbowave: Energy efficiency in carbon fiber production

A new technology uses microwaves and plasma heating to produce carbon fibers in an energy-efficient manner. This means high-strength composite materials can be produced more cheaply and efficiently. The German Institutes of Textile and Fiber Research (DITF) are part of the Carbowave research consortium, which aims to improve and commercialize microwave and plasma-induced carbonization.

More News on Research & Development

#Research & Development

Aachen Summer School: Strengthening German-Korean cooperation in 4D and robotics

The Aachen Summer School has established itself as an important platform for promoting cooperation between RWTH Aachen University and Seoul National University. The focus is on practice-oriented research projects in the field of 4D and robotics technologies, which have been successfully implemented for years at the Institut für Textiltechnik of RWTH Aachen University.

#Research & Development

The Textile Institute marks 100 years with a global expansion drive

Fresh from its highly successful 63rd conference held in Porto, Portugal, from October 7-10, The Textile Institute (TI) will celebrate a major milestone at the ITMA Asia+CITME textile machinery exhibition in Singapore later this month.

#Recycling / Circular Economy

Closing the Loop in the Textile Industry: Value Creation in the State of Brandenburg

How can the state of Brandenburg benefit from a circular textile industry? This question is addressed in the new policy paper "Closing the loop in the textile industry: Value creation in the state of Brandenburg." Based on the „TexPHB“ feasibility study funded by the Brandenburg Ministry of Climate Protection, it shows how textile waste can be integrated into new value chains.

#Research & Development

Better, faster, bio-based: Functional new Plastic alternatives

How can new bio-based and biohybrid materials with improved features be developed faster? Six Fraunhofer institutes are jointly exploring this question in the SUBI²MA flagship project, using an innovative bio-based polyamide developed by Fraunhofer researchers as a model. Its specific properties make it a promising alternative to fossil-based plastics.

Latest News

#ITMA Asia + CITME Singapore 2025

T-CAN – Revolutionizing can transport

In virtually all spinning mills, transporting sliver cans is still done manually. Rising labor costs, lack of operators and increasing quality requirements make this a growing challenge. With T-CAN, Trützschler introduces a practical solution: a fully automated can transport system that will be presented live at ITMA ASIA 2025 in Singapore.

#Nonwovens

Francois Guetat joins Suominen as COO

Francois Guetat brings over two decades of global experience in operations, supply chain, and manufacturing excellence. Most recently, he served as SVP of Integrated Supply Chain at Kalmar, where he led business across sourcing, manufacturing, logistics and strategy. His leadership has been shaped by 22 years at Volvo, where he held key roles in Sweden, USA, and Poland.

#Sustainability

DuPont™ Nomex® plant in Asturias receives ISCC PLUS certification

DuPont announced today that its Nomex® production facility in Tamón, Asturias, has received International Sustainability and Carbon Certification (ISCC PLUS) certification. This achievement underscores DuPont's commitment to advancing its sustainability goals and building capabilities to provide reliable Nomex® solutions from sustainable raw materials worldwide.

#Techtextil 2026

From concept to stage: Submit presentations for the Techtextil Forum and Texprocess Forum 2026 now

Anyone who wants to contribute to shaping the future of the textile industry can submit a presentation for the Techtextil and Texprocess Forum by 15 December 2025. Both stages represent innovation and practical solutions and promote exchange between research and industry. An international Programme Committee selects the contributions and curates a programme on key future topics in the textile sector. From 21 to 24 April 2026, the two leading trade fairs will once again be the centre of global business dialogue in Frankfurt.

TOP