#Spinning

2015-12-16

Great interest in the new Marzoli machines at ITMA

The new Marzoli CM7 LP Comber (c) 2015 Marzoli

ITMA Milan 2015 has definitely been a great success for Marzoli: more than 3 thousand visitors from over 80 countries, several contracts finalized with major clients and, above all, a great deal of interest towards Marzoli machines and innovations.

"Marzoli machines set the lead in spinning technology, all our clients have recognized that; but the great affluence to Marzoli’s stand has also been fostered by the great deal of innovation that we have leveraged in the last four years", Alessandro Ondei, Head of Sales Operations of Marzoli stated. In fact, at ITMA Milan 2015 Marzoli has showcased several products that have ascertained more than mere interest to many Clients.

One of them was the Marzoli C701 card, the carding machine with an active surface of 3.74 sqm and with an innovative geometry that allows to reach high production levels with low peripheral speed of the main cylinder for lower stress on the fibers and less wear of the carding flats.

Another the new Marzoli CM7 LP Comber which, thanks to a completely revised kinematics and lighter materials (e.g. aluminum and titanium), can reach a mechanical speed of 600 nips per minute and production levels up to 85 Kg/h. Circular and top combs, thanks to their highly advanced technology and the auto-cleaning system of the top comb, guarantee leading quality performance with a substantial reduction of IPI values. The CM7 LP comber can also be equipped with a cutting-edge automatic lap piecing technology that allows to reliably substitute the empty tubes with the new laps, to piece them and to restart the machine in less than 2 and a half minutes without any human intervention.

One more highlieght for visitors was the evolution of Marzoli FT6 roving frame of which hereafter are listed some highlights:

Number of spindles up to 224.
Multi-motor drive for the flyers to reduce energy consumption.
New design of head and rear stocks for the reduction of required space.
Individual sensors, one for each spinning position, to always guarantee the immediate stop of the machine in case of roving breakage.

Pic:Marzoli C701 card

Very important to customers was the new Marzoli Integrated Transport System. The product is available in two versions: the MTR (Marzoli random transport) and the MTT (Marzoli block creeling solution), with trolley trains that can also enter the doffer rail of the new FT60 and FT70 roving frames and the creel of spinning frames.

Also a great interest at ITMA was shown towards the innovative Integrated Bobbin Cleaner placed on the exchanger, the IBC (Marzoli patented). This innovation cleans the dirty tubes before changing them with full bobbins and discloses the following benefits:

No need of a separate cleaner.
Fewer chain stops and less chain downtime for a regular supply of full bobbins to the spinning frames, less energy consumption and less stress on the chain components. In traditional transport systems the chain stops for two reasons: because there is a dirty tube in front of the cleaner, because there is an empty tube in front of the exchanger. With the new IBC the chain stops only for one reason, because there is an empty tube in front of the exchanger, and if the tube is dirty then the IBC cleans it.

Pic: The new Marzoli Integrated Transport System

Marzoli Remote Maintenance (the MRM) also has got a lot of attention. The MRM is the innovative platform that draws on the data gathered by processors and additional sensors installed in critical parts of the machines to continuously monitor the state of health of the machinery. The data regarding temperatures, power consumption and vibrations are sent to an IoT platform, provided by Microsoft, where they are analyzed through special algorithms developed by Marzoli. These algorithms verify that the monitored parameters are inside the machine nominal operating ranges according to the machine working parameters and room condition: if they are not, the client is immediately alerted.

This innovation guarantees several advantages: prevention of machine failures, longer running life of the machine components, more effective maintenance of the mill.

Marzoli unveals its new textile ecosystem at ITMA ASIA + CITME 2025 at Singapore

With the claim “Designed to Impact”, Marzoli showcases its evolution into a complete engineering company for the textile industry. By combining advanced machinery, digital intelligence, science of materials and innovative services, the company enables textile manufacturers unlock new business opportunities, and accelerate their path to innovation and differentiation.

Marzoli showcases roving frame FTM320 at ITM 2024

Marzoli - a Camozzi Group company and leader in the supply of complete spinning lines, components and digitalised solutions that optimise the performance in the spinning process, will be showcasing a range of solutions at the ITM (Hall 7 - Booth 709B) , which are designed to deliver higher levels of performance and are aligned with the standards of the Camozzi Group, whose approach and values the company shares.

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

USColorworks expands digital platform with Kornit Atlas MATRIX and Atlas MAX PLUS solutions

Kornit Digital Ltd. (NASDAQ: KRNT), a global pioneer in sustainable, on-demand digital fashion and textile production, today announced that USColorworks, a North Carolina-based apparel decoration and fulfillment company specializing in custom and on-demand printing for retail and promotional markets, has expanded its Kornit digital production platform with the addition of Atlas MATRIX and Atlas MAX PLUS systems to deliver high-quality, on-demand apparel across cotton, blended fabrics and polyester.

CovationBio introduces two new bio-based innovations at Functional Fabric Fair New York

Covation Biomaterials LLC (“CovationBio®”) is showcasing its two new bio-based innovations, Xatryx® and Sorona® elasterell-p fiber, at this year’s Functional Fabric Fair in New York City, July 7–9, 2026. Attendees can visit CovationBio at Booth #404 to explore this next generation of bio-based performance materials.

Geotextiles made from recycled materials: GREEN leads the way into the industry

For the industry, recycled materials are creating new opportunities in geotextile production. In the GREEN project, the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE demonstrates that recycled polypro-pylene (PP), polyethylene terephthalate (PET), and high-density polyeth-ylene (HDPE) can be processed into nonwovens, fibers, and membranes that meet industrial requirements. This creates opportunities for use in existing production lines and new value chains in the geotextile market.

A Penteadora starts up ANDRITZ textile recycling and needlepunch nonwoven lines in Portugal

A Penteadora SA has successfully started up a complete mechanical textile recycling line and a needlepunch nonwoven line supplied by ANDRITZ at its production site in Unhais da Serra, Portugal. This investment enables A Penteadora to expand its industrial capabilities and develop a new generation of solutions based on pre- and post-consumer recycled textiles. The input materials originate from its own production waste and other textile waste streams. Both lines are fully operational, and the first products are expected to reach the market in July.