[pageLogInLogOut]

#Research & Development

More sustainability in the polymer industry – Fraunhofer PAZ inaugurates expansion building

© Fraunhofer IAP, Photo: Till Budde
Prof. Klingner, Director of Research of the Fraunhofer-Gesellschaft, Prof. Böker, Director of the Fraunhofer IAP, Minister of Science Prof. Willingmann, Head of Department of Internal Administration and Public Order of the Saalekreis district Kleinert and Prof. Bartke, Director of the Fraunhofer PAZ jointly inaugurated the extension building of the Fraunhofer PAZ.
The new expansion building of the synthesis plant of the Fraunhofer Pilot Plant Center for Polymer Synthesis and Processing PAZ in Schkopau was ceremonially inaugurated on September 21, 2023. With an additional area of approximately 550 m2, the building provides space for new equipment and processes. Research and development work focuses on innovative synthetic rubbers and energy-efficient synthesis processes.

The new building was financed with around 7 million euros from funds provided by the European Union (ERDF), the Ministry of Science, Energy, Climate Protection and the Environment of the state of Saxony-Anhalt and the German Federal Ministry of Education and Research.

The Fraunhofer PAZ in Schkopau combines the expertise in polymer synthesis of the Fraunhofer Institute for Applied Polymer Research IAP (Potsdam) and in polymer processing of the Fraunhofer Institute for Microstructure of Materials and Systems IMWS (Halle/Saale) as a joint facility. With the possibility of transferring processes to industrial pilot scale, innovative and tailor-made polymer solutions for various industrial sectors are developed here and scientific findings are put into practice. Applications range from (bio)plastics and elastomers to functional polymers for applications in areas such as automotive engineering, electronics, medical technology, packaging and more. These polymer materials play a crucial role in the implementation of global goals such as the energy transition, the promotion of a future-oriented mobility and bioeconomy, and the strengthening of sustainability.

In the Fraunhofer PAZ's synthesis department, experts develop new processes and polymer materials and transfer them from laboratory to pilot plant scale. The new building opens up a multitude of potentials.

Today, it was inaugurated with a ceremony in the presence of Prof. Dr. Armin Willingmann, Minister for Science, Energy, Climate Protection and the Environment of the State of Saxony-Anhalt, Christina Kleinert, Head of the Department of Internal Administration and Public Order of the Saalekreis district, and Prof. Dr. Raoul Klingner, Director of Research, Fraunhofer-Gesellschaft, as well as renowned guests from industry, science and politics.

Minister Willingmann said: "Saxony-Anhalt combines tradition and modernity when it comes to plastics. Polymers have been produced and processed in Schkopau for 85 years; even today, our state is one of the world's leading centers of expertise in this field. A very central component is the Fraunhofer Pilot Plant Center, which conducts research on the plastics of the future with international relevance. The researchers in Schkopau focus primarily on sustainability. The expansion of the Fraunhofer PAZ thus strengthens our research landscape and is also an investment in a more climate-friendly economy."




More sustainable polymer synthesis up to the ton scale

Prof. Alexander Böker, the director of the Fraunhofer IAP, explained: "With state-of-the-art pilot plants, we can synthesize sample quantities of polymers up to the ton range at the Fraunhofer PAZ and thus support our regional, national and international customers in advancing new products and processes. In this way, we build an important bridge between research and industrial application. We place particular emphasis on establishing sustainable processes and materials and making an important contribution to a future-oriented circular economy."

"In addition to using renewable raw material sources, a key concern for us is to increase the resource and energy efficiency of our procedures and production processes. This also includes measures to avoid or at least reduce the use of environmentally harmful solvents. We are significantly expanding these focal points with the expansion of the synthesis pilot plant, thus creating an important building block on the path to greater sustainability in the polymer industry," added Prof. Michael Bartke, who heads the Fraunhofer PAZ.

As part of the expansion of activities, the Fraunhofer IAP has created six new positions in the area of synthesis at the Fraunhofer Pilot Plant Center PAZ. In perspective, the expansion enables the entry into parallel operation of the pilot plant and thus the increase of the research volume.

A tour of the Fraunhofer PAZ pilot plants is possible, among other things, as part of the Fraunhofer Technology Day "Scale up Green Chemistry NOW" on November 29, 2023.



More News from TEXDATA International

#Techtextil 2026

Performance Apparels: Functional textiles drive innovation at Techtextil 2026

From high-performance fibres and advanced membranes to smart textiles and sustainable material concepts – functional apparel is becoming one of the most dynamic innovation fields in technical textiles. At Techtextil 2026, exhibitors demonstrate how new materials, finishing technologies and digital functions are shaping the next generation of protective, workwear and outdoor systems.

#Texprocess 2026

Texprocess 2026: Automation, digitalisation and AI reshape textile processing

Investment decisions in textile processing have become increasingly complex. Rising energy prices, labour shortages and geopolitical uncertainties are forcing companies to prioritise technologies that deliver measurable improvements in efficiency and process stability. This applies not only to apparel production, but also to the processing of technical textiles and high-performance materials. Modernisation projects are therefore being evaluated more selectively – but the pressure to upgrade production systems continues to grow. Texprocess 2026 reflects this tension between cautious investment behaviour and increasing technological demand.

#Techtextil 2026

Textile Chemicals & Dyes: Innovation in Textile Chemistry moves into focus at Techtextil 2026

From PFAS-free finishes and water-saving dyeing technologies to advanced coatings and recycling-compatible formulations, innovation in textile chemistry is accelerating across the industry. Reflecting this development, Techtextil 2026 introduces Textile Chemicals & Dyes as a dedicated product segment, highlighting the growing role of chemical solutions in shaping the next generation of technical textiles.

#Recycling / Circular Economy

textile.4U publishes special edition “Top 100 Textile Recycling Companies 2025”

With a comprehensive 176-page special edition, textile.4U is dedicating its latest issue entirely to one of the most dynamic and influential topics in today’s textile industry: textile recycling. The new issue, published exclusively in high-quality print, presents the Top 100 textile recycling companies researched and selected by TexData – organizations that already play a key role in the transition to circular textiles or are expected to have a significant impact in the near future.

More News on Research & Development

#Research & Development

Textile cascade filter for removing microplastics from wastewater

Microplastics are now found almost everywhere, even in remote regions of Antarctica. They enter the human body through the food chain. Studies indicate that microplastics may have negative effects on the human health.

#Research & Development

Fraunhofer IAP paves the way for "Green" carbon fibers

A new pilot plant in Guben is set to enable the production of bio-based carbon fibers. The plant is part of the Carbon Lab Factory Lausitz and will make an important contribution to the transformation of the Lausitz region—from a traditionally raw material- and basic industry-oriented region to a hub for innovative high-performance materials. The German federal government and the state of Brandenburg are providing the Fraunhofer Institute for Applied Polymer Research IAP with 53.3 million euros for this purpose.

#Research & Development

Hof University develops sustainable textile coating for the fashion of tomorrow from mushrooms

Clothing is often treated as disposable: T-shirts for events, general merchandise, or short-term campaigns frequently end up in the trash after only a few uses. This is particularly problematic given that their production still largely relies on fossil-based materials. This is precisely where a new research project at Hof University of Applied Sciences comes in.

#Research & Development

Textilfabrik 7.0 launched: Mönchengladbach becomes a real-world lab for sustainable textile production

With the official kick-off event of the Textilfabrik 7.0 (T7), a major transformation project for the German textile and apparel industry has been launched in the Monforts Quarter in Mönchengladbach. At the “Textile Roundtable,” an event format organized by the Zukunftsagentur Rheinisches Revier, representatives from industry, research, politics, and the regional economy came together to jointly lay the foundation for CO₂-neutral, circular, and economically viable textile production in Germany.

Latest News

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

#Recycling / Circular Economy

ABB and Syre partner to explore technologies for industrial-scale textile recycling

ABB has signed a Memorandum of Understanding (MoU) with Swedish textile impact company Syre to jointly explore technologies to support the development of Syre’s first textile-to-textile recycling plant in Vietnam. The agreement establishes a framework for collaboration to investigate how ABB’s automation, electrification and digital technologies could contribute to safe, efficient and scalable operations. It will also explore how these capabilities could further optimize process and quality control performance as Syre advances its ambition to produce circular polyester at industrial scale.

#Techtextil 2026

From Nature Performance to Circular Economy: Techtextil 2026 focuses on the future market for technical textiles

Alternative materials and recycling technologies are one of the most important future segments and drivers of innovation in technical textiles. Sustainability goals and regulatory requirements increase their relevance, while advances in performance and economic viability enhance their market competitiveness. Taking place from 21 to 24 April 2026, Techtextil reflects this key industry trend with a growing number of specialised exhibitors. With the new “Nature Performance” label, the leading global trade fair bundles relevant market offerings and facilitates access to new solutions – from natural fibres and yarns to bio-based materials and circular approaches.

#Textile processing

Jeanologia showcases the future of product development

Jeanologia is showcasing how software is transforming product development in the fashion industry at PI Apparel Europe: The Fashion Technology Show, taking place on March 30–31 in London.

TOP