[pageLogInLogOut]

#Research & Development

More sustainability in the polymer industry – Fraunhofer PAZ inaugurates expansion building

© Fraunhofer IAP, Photo: Till Budde
Prof. Klingner, Director of Research of the Fraunhofer-Gesellschaft, Prof. Böker, Director of the Fraunhofer IAP, Minister of Science Prof. Willingmann, Head of Department of Internal Administration and Public Order of the Saalekreis district Kleinert and Prof. Bartke, Director of the Fraunhofer PAZ jointly inaugurated the extension building of the Fraunhofer PAZ.
The new expansion building of the synthesis plant of the Fraunhofer Pilot Plant Center for Polymer Synthesis and Processing PAZ in Schkopau was ceremonially inaugurated on September 21, 2023. With an additional area of approximately 550 m2, the building provides space for new equipment and processes. Research and development work focuses on innovative synthetic rubbers and energy-efficient synthesis processes.

The new building was financed with around 7 million euros from funds provided by the European Union (ERDF), the Ministry of Science, Energy, Climate Protection and the Environment of the state of Saxony-Anhalt and the German Federal Ministry of Education and Research.

The Fraunhofer PAZ in Schkopau combines the expertise in polymer synthesis of the Fraunhofer Institute for Applied Polymer Research IAP (Potsdam) and in polymer processing of the Fraunhofer Institute for Microstructure of Materials and Systems IMWS (Halle/Saale) as a joint facility. With the possibility of transferring processes to industrial pilot scale, innovative and tailor-made polymer solutions for various industrial sectors are developed here and scientific findings are put into practice. Applications range from (bio)plastics and elastomers to functional polymers for applications in areas such as automotive engineering, electronics, medical technology, packaging and more. These polymer materials play a crucial role in the implementation of global goals such as the energy transition, the promotion of a future-oriented mobility and bioeconomy, and the strengthening of sustainability.

In the Fraunhofer PAZ's synthesis department, experts develop new processes and polymer materials and transfer them from laboratory to pilot plant scale. The new building opens up a multitude of potentials.

Today, it was inaugurated with a ceremony in the presence of Prof. Dr. Armin Willingmann, Minister for Science, Energy, Climate Protection and the Environment of the State of Saxony-Anhalt, Christina Kleinert, Head of the Department of Internal Administration and Public Order of the Saalekreis district, and Prof. Dr. Raoul Klingner, Director of Research, Fraunhofer-Gesellschaft, as well as renowned guests from industry, science and politics.

Minister Willingmann said: "Saxony-Anhalt combines tradition and modernity when it comes to plastics. Polymers have been produced and processed in Schkopau for 85 years; even today, our state is one of the world's leading centers of expertise in this field. A very central component is the Fraunhofer Pilot Plant Center, which conducts research on the plastics of the future with international relevance. The researchers in Schkopau focus primarily on sustainability. The expansion of the Fraunhofer PAZ thus strengthens our research landscape and is also an investment in a more climate-friendly economy."




More sustainable polymer synthesis up to the ton scale

Prof. Alexander Böker, the director of the Fraunhofer IAP, explained: "With state-of-the-art pilot plants, we can synthesize sample quantities of polymers up to the ton range at the Fraunhofer PAZ and thus support our regional, national and international customers in advancing new products and processes. In this way, we build an important bridge between research and industrial application. We place particular emphasis on establishing sustainable processes and materials and making an important contribution to a future-oriented circular economy."

"In addition to using renewable raw material sources, a key concern for us is to increase the resource and energy efficiency of our procedures and production processes. This also includes measures to avoid or at least reduce the use of environmentally harmful solvents. We are significantly expanding these focal points with the expansion of the synthesis pilot plant, thus creating an important building block on the path to greater sustainability in the polymer industry," added Prof. Michael Bartke, who heads the Fraunhofer PAZ.

As part of the expansion of activities, the Fraunhofer IAP has created six new positions in the area of synthesis at the Fraunhofer Pilot Plant Center PAZ. In perspective, the expansion enables the entry into parallel operation of the pilot plant and thus the increase of the research volume.

A tour of the Fraunhofer PAZ pilot plants is possible, among other things, as part of the Fraunhofer Technology Day "Scale up Green Chemistry NOW" on November 29, 2023.



More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Research & Development

#Research & Development

25 years of medical devices: ITVP combines experience with innovation

ITV Denkendorf Produktservice GmbH (ITVP) is celebrating its 25th anniversary. On October 1, 2001, ITVP was founded as a subsidiary of the German Institutes of Textile and Fiber Research Denkendorf (DITF), Europe’s largest textile research center. This spin-off company made it possible to consolidate expertise in medical technology and significantly expand production, which had previously been initiated mostly in the DITF’s cleanrooms.

#Research & Development

An eco-friendly alternative to fluorocarbon treatments

Protective and outdoor clothing derives its durable water-, dirt- and oil- repellent properties from the application of fluorinated polymers or per- and polyfluorinated low-molecular- weight chemicals (PFCs). The beneficial properties thus achieved on textiles are offset by environmental and human health risks. For manufacturers of sports, medical, protective and automotive textiles, researchers at the Sächsisches Textilforschungsinstitut e.V. and the Leibniz Institute for Polymer Research have developed liquid-applied dispersions and solutions to functionalise textiles without the use of fluorine.

#Research & Development

180 years of TESTEX: From Zurich silk testing to global certification

For 180 years, TESTEX has developed alongside the textile industry while maintaining the same underlying purpose: creating trust through independent and reliable measurement. Founded in Zurich in 1846 as the Zurich Silk Conditioning Institute, TESTEX has grown from a local institution serving the silk trade into an international Swiss testing and certification institute for textiles and leather.

Latest News

#Functional Fabrics

ROICA™ presents stretch textile innovations from nine partners at PERFORMANCE DAYS 2026

ROICA™ by Asahi Kasei will return to PERFORMANCE DAYS Munich on October 13–14, 2026, presenting textile developments from seven European partners and two Japanese specialists under its global brand message, “STRETCH YOUR FUTURE.” Visitors can discover the developments at Booth P10 in Hall A4.

#IGATEX 2026

SHIMA SEIKI to showcase flat knitting and digital design solutions at IGATEX Pakistan 2026

Leading computerized flat knitting technology provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Pakistani representative ALMURTAZA MACHINERY CO., (PVT) Ltd., will exhibit at the upcoming International Exhibition for Garment, Textile Machinery and Accessories (IGATEX Pakistan 2026) in Lahore, Pakistan, from October 15–18. SHIMA SEIKI will introduce computerized flat knitting machines, 3D design software and various web platforms as proposals for sustainable production through innovative shaping technology and the latest digital solutions.

#Dyeing, Drying, Finishing

Brazilian market leader Cedro Têxtil focuses on greater efficiency, sustainability, and product quality with Brückner

After more than 150 years of company history, Cedro Têxtil is once again embracing the challenges of a changing industry. Widely recognized as the largest manufacturer of workwear fabrics in Latin America, the Brazilian textile company continues to invest in the modernization of its production facilities. A key milestone in this process was the decision to install a state-of-the-art Brückner stenter frame just over a year ago.

#Recycling / Circular Economy

The Or Foundation, adidas, BESTSELLER, H&M Group, and Inditex launch Apparel Recovery Coalition, responding to impacts of post-consumer textile exports

adidas, BESTSELLER, H&M Group, Inditex and The Or Foundation, with support from Circle Economy, unveiled the Apparel Recovery Coalition (ARC). The coalition will explore how producer responsibility systems can support circular pathways such as reuse, upcycling, recycling, and responsible waste management in countries that receive large volumes of exported secondhand apparel.

TOP