#Composites

2019-07-04

SGL Carbon supports student group from the Technical University of Munich

Student Team of Technical University of Munich presented the new Hyperloop Pod made from Carbon mid of June. (c) 2019 SGL Carbon

With the support of SGL Carbon, students at the Technical University of Munich have developed an optimized Hyperloop prototype and presented their innovation mid of June in Munich. This especially lightweight and stable capsule (called pod) represents their contribution to Tesla CEO Elon Musk’s Hyperloop competition on July 21, 2019, in Los Angeles. Here, student teams from all over the world will compete for the fastest, best pod system. Like a sort of pneumatic tube, the pods shoot through a near vacuum tube, shaping the way for new future forms of mobility.

At a glance:

A new Hyperloop capsule – made in Germany – was presented to the public at the Technical University of Munich (TUM) in Garching mid of June
The prototype was developed and built by students at TUM to enter into this year’s Space X hyperloop pod competition on July 21 in Los Angeles
Video on the role of carbon in the Hyperloop

Ever since the Hyperloop competition began in 2017, TUM students have received expert support and carbon fiber materials from SGL Carbon – this year as a gold sponsor. For the third time in a row, the team from TUM took first place. In 2018, the special capsule from Munich flew through the 1,200 meters test tube at a velocity of 467 km/h, leaving the competition in the dust.

This year was once again all about maximum speed. “The pod has to be especially light, but at the same time extremely stable to withstand the loads of the high speeds in the tube,” explains Paloma García Guillen, Structure Team Lead in the TUM team. All properties that are typical features of carbon fiber. “Thanks to the support from SGL Carbon, we were able to test out different material variants.” Ultimately, the team opted for a pre-impregnated woven carbon fiber material, a so-called prepreg.

Based on design and material optimizations, the carbon component of the current pod weights around ten percent less than the previous model (5.6 kilograms compared to 6.1 kilograms). In addition, the mounts for the shell are now built completely out of carbon, instead of the previous plastic solution, cutting the weight in half from 1.5 kilograms to just 700 grams.

“It’s impressive to see what the young team of 51 students from 20 countries achieved in such a short amount of time,” says Dr. Christoph Ebel, Head of the Lightweight and Application Center at SGL Carbon. “From the idea, to prototype development, to the finished part, the team only needed a few months,” he explains. “Behind the Hyperloop pod design are numerous innovative ideas based on modern lightweight construction, challenging to realize technologically. We are excited to have the students on our side as partners and wish the team the best of luck for their competition.”

Besides sponsoring the hyperloop team, SGL Carbon has also supported the carbon composites endowment chair (LCC) at TU Munich for eight years, which is focused on a holistic approach to and development of fiber-reinforced composites and their application.

SGL Carbon decides to restructure its Carbon Fibers business unit

The Board of Management of SGL Carbon SE today decided, with the approval of the Supervisory Board, to restructure the loss-making Carbon Fibers business unit. SGL Carbon will significantly reduce the business activities of Carbon Fibers and focus on a profitable core. Individual solutions are being developed for all Carbon Fibers sites, including the closure of unprofitable sites.

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

Fewer pores, greater impact tolerance: Peter Dornier Foundation Prize 2026 honours material research on fibre-reinforced composite components for aerospace industry

Microscopically small pores that form during manufacture, or barely visible impact damage, can severely impair the load-bearing capacity and service life of fibre-reinforced composite components. Two young researchers have presented groundbreaking work in this field and will both be awarded the 2026 Peter Dornier Foundation Prize: Dr.-Ing. Benedikt Neitzel from the Technical University of Ilmenau for his doctoral thesis on pore minimisation in the RTM process, and Johanna Buschmann, M.Sc., for her master’s thesis, completed at the German Aerospace Centre, on the improved impact tolerance of 3D fabrics compared to 2D laminates.

Cotton Brazil Dialogues 2026 concludes with 50 international participants immersed in Brazilian cotton production

The Cotton Brazil Dialogues concludes its 2026 edition after a series of technical visits to farms, cotton gins and reference centers, as well as workshops focused on Brazilian cotton production. A total of 50 participants from 14 countries took part in the field trips. The initiative is led by the Brazilian Association of Cotton Growers (Abrapa) and the National Association of Cotton Exporters (Anea), with support from the Brazilian Trade and Investment Promotion Agency (ApexBrasil).

ZymoChem secures $4 million in renewed federal funding to advance U.S. biomanufacturing of critical materials and their supply chains

ZymoChem, the specialty chemicals company dedicated to bringing decarbonization, sustainability, and supply chain resiliency to the chemical industry through innovative biological manufacturing, today announced the resumption and expansion of its federal research portfolio. The company has been notified that previously paused work under a $5 million U.S. Department of Energy (DOE) program is officially back on, to be joined by continuing collaborations with three of the nation's premier national laboratories.

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.