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#Yarn & Fiber

Toray creates world’s first porous carbon fiber with continuous pore structure

Toray Industries, Inc., announced that it has created the world’s first porous carbon fiber with a nanosized continuous pore structure. Using this fiber as a support layer could lighten advanced membranes used in greenhouse gas separation and hydrogen production and make them more compact, thereby enhancing performance.

New material could benefit environment by enhancing performance of advanced gas separation membranes

The company will keep pushing ahead with R&D for this new material to foster carbon recycling, collaborating with other entities in developing applications to sustainably tap hydrogen energy and shrink environmental footprints.

Absorption- and adsorption-based facilities conventionally separate carbon dioxide, biogas, hydrogen, and other gases. The issue with such setups, however, is that they are large and consume a lot of energy, resulting in heavy carbon dioxide emissions. Gas separation methods employing membranes have thus attracted considerable attention. But despite ongoing research, no membranes have yet combined satisfactory gas separation performance and durability.

Image of porous Carbon Fiber with Continuous Pore Structure (c) 2019 Toray
Image of porous Carbon Fiber with Continuous Pore Structure (c) 2019 Toray


Toray’s new material is chemically stable because it comprises carbon, and offers outstanding gas permeability. The material employs thin, flexible fibers, so when it is used to support gas membranes a module can house many of them. Modules can thus be compact and light. Such support makes it possible to combine a range of gas separation layers.

Toray looks to contribute to the swift commercialization of advanced separation membranes that are vital to materializing eco-friendly natural gas and biogas purification and hydrogen production.

Toray innovated its new material by combining its outstanding polymer technology with its market share-leading carbon fiber technologies and water treatment and other separation membrane technologies.


Harnessing its polymer technology enabled the company to create a porous carbon fiber with uniformly continuous pores and carbon. It is possible to set nano- through micro-level pore sizes for porous structures. Another possibility is to create a hollow fiber-shaped porous carbon fiber in the center of a fiber.

Prospective applications leveraging the excellent adsorption of Toray’s new material include electrode materials and catalyst carriers (base substances for fixing other substances) in high-performance batteries.

Toray will open its R&D Innovation Center for the Future in December this year. The new facility will serve as a global headquarters for strategic innovations by engaging with academic institutions and key partners from diverse fields. The company will collaborate with several partners in efforts leveraging its new material in a drive to commercialize more advanced gas separation membranes.

Under the Toray Group Sustainability Vision, the company looks to keep developing technologies that help materialize low-carbon economies by 2050 by contributing to resolutions of environmental, resources, and energy issues.

Hollow porous carbon fiber and internal porous structure (c) 2019 Toray
Hollow porous carbon fiber and internal porous structure (c) 2019 Toray


More News from Toray Engineering Co. Ltd.

#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

#Recycling / Circular Economy

Companies in Japan initiate demonstration to expand the automotive recycling process

DENSO CORPORATION and other partners have been chosen by an industry-government-academia collaborative project aiming to expand the recycle content for automobile in the fiscal year 2023 supported by Ministry of the Environment, Japan.

More News on Yarn & Fiber

#Raw Materials

Lenzing Group positions bio‑based materials as a strategic asset for Europe’s economic security

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, hosted a high‑level roundtable in Brussels to discuss how bio‑based materials can strengthen Europe’s economic security and support the shift toward a fossil‑free future. Organized in cooperation with Euractiv, the event brought together representatives of the European Commission, the UK Mission to the EU, academia, civil society, and industry.

#Yarn & Fiber

Teijin Carbon strengthens high‑end sports offering with advanced prepreg and resin technologies for next‑generation bicycle performance

High‑end bicycle manufacturers are entering a new era in which modern frames and components must be lighter, stiffer, tougher and more sustainable – all while enabling fast, repeatable and cost‑efficient production. To support this shift, Teijin Carbon is expanding its portfolio of advanced prepreg systems developed specifically for premium road, gravel and mountain bike applications.

#Yarns

Durak Tekstil to showcase its innovations for mattress industry at ISPA EXPO 2026

Durak Tekstil threads that meet the standards required for high-quality, long-lasting and comfortable products demanded by the mattress industry, while also offering new possibilities, will be exhibited at ISPA EXPO 2026. The fact that the fair is being held in the U.S.—one of Durak Tekstil’s key target markets—also carries great significance.

#Yarns

B.I.G. Yarns achieves EcoVadis Platinum Rating, ranking among top 1% of companies worldwide

B.I.G. Yarns, the carpet yarn brand of B.I.G. and a leading manufacturer of polyamide (PA), polypropylene (PP) and polyester (PET) yarns for contract, automotive, and high-end residential applications, has been awarded the EcoVadis Platinum Medal, placing the company among the top 1% of more than 130.000 companies assessed globally.

Latest News

#Techtextil 2026

DIENES at Techtextil 2026: Flexible pilot lines for bio-based fiber development

The growing relevance of bio-based materials in technical textiles is accompanied by increasing demands for reproducibility, high-quality data, and scalable process routes. Especially when working with cellulose and its derivatives, chitosan, lignin-based approaches, or bio-based PAN as a carbon-fiber precursor, R&D teams face variable feedstock quality, tighter process windows, and the need for reliable comparability across trials. This calls for flexible, data-driven experimental setups that can be reconfigured efficiently when recipes, solvents, and raw-material batches change.

#Texprocess 2026

Gunold showcases embroidery product range and services at Texprocess

At Texprocess 2026, GUNOLD will present numerous hands-on examples related to embroidery in Hall 8, Booth E20. The focus is on creative embroidery designs as well as the extensive product range of threads, nonwovens, and accessories for embroidery and embellishment. “Trade visitors can once again look forward to many new and creative embroidery designs. Of course, we will also showcase the matching products required to bring these ideas to life,” announces Marketing Manager Stephan Gunold.

#Nonwovens

EDANA and more than 70 industry organisations call for consistent exemptions in EU packaging regulation

EDANA, together with more than 70 industry associations and organisations, has issued a joint statement commenting on the European Commission’s Delegated Act under Article 29 of the Packaging and Packaging Waste Regulation (PPWR).

#Raw Materials

A Powerful Opening: Global thought leaders launch the International Cotton Conference Bremen

The International Cotton Conference Bremen will open on 25 March 2026 in the Parliament building of the Free Hanseatic City of Bremen with a keynote session of exceptional calibre. Distinguished international experts will set the stage for the conference by offering incisive perspectives on the most pressing challenges and the defining trends shaping the future of the global cotton trade. Their insights will span a broad spectrum — from geopolitically driven disruptions affecting global supply chains to the opportunities emerging from innovation-led agriculture capable of supporting a growing world population. Together, these opening keynotes will frame the dialogue of the conference, highlighting both the complexity of today’s market environment and the pathways toward a resilient and forward-looking cotton sector.

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