#Weaving

2019-02-15

Automated fabric inspection with the USTER brand

In many areas of primary textiles, USTER is a watchword for quality. From fiber to yarn, producers worldwide trust the USTER brand to help them deliver the quality their customers demand and optimize their operations. Now, USTER has expanded its technology to cover fabric production, with world-class systems for automated fabric inspection which guarantee consistent and measurable quality.

Taking the successful EVS fabric inspection systems into its portfolio, USTER will seek to expand the scope for automated fabric quality assurance. Its filament yarn tester has already made an impact in technical textiles markets, and this sector will also see USTER explore further applications for its fabric inspection systems, starting with the forthcoming Techtextil North America exhibition.

In filament yarn production, the USTER® evenness tester is now almost as well-established as in cotton spinning. The distinctive grey and red livery of the instrument today is a familiar sight in the laboratories of technical textile yarn manufacturers, acknowledged as essential equipment over the past six decades. In its latest version, the USTER® TESTER 6 C-800 drives global standards – and its new capacitive sensor gives filament yarn producers the power to guarantee right-first-time quality.

Automated fabric inspection

USTER’s product portfolio in laboratory testing is well known, not so the competences in other areas of technical textile processing. At Techtextil North America 2019 USTER introduces its newly-integrated systems for automated fabric inspection. Although the USTER name may not yet have the impact in fabric manufacturing as in other sectors, its range of inspection technology now being presented is class-leading, backed by 28 years’ experience.

USTER® EVS Q-BAR, USTER® EVS FABRIQ VISION and USTER® EVS FABRIQ SHADE (c) 2019 USTER

This new offer is based on USTER’s acquisition last year of Elbit Vision Systems (EVS), the Israel-based pioneer in automated optical inspection equipment. Now incorporated within USTER, the EVS products are part of a comprehensive textile quality monitoring and control offering, from fiber to fabric.

Multiple technical textiles applications

EVS technology is applicable to wide-ranging fabric types and end-uses, including numerous specific and diverse segments of technical textiles. Visitors to previous Techtextil North America shows have already been able to view EVS monitoring and fabric quality assurance systems since 2006. The latest developments to be featured at the upcoming show (Booth 1429) in Raleigh, North Carolina display the classic USTER design and carry the new product designations: USTER® EVS Q-BAR, USTER® EVS FABRIQ VISION and USTER® EVS FABRIQ SHADE.

USTER® EVS FABRIQ VISION – The fabric quality assurance system (c) 2019 USTER

In North America, it is common for leading brands to employ fabric inspection processes to increase yields and – primarily – to ensure the quality their customers require. This is especially important in critical product areas such as vehicle seating, airbags, seat belts, tire cord, and vinyl in the automotive industry; as well in high-tech apparel, technical, medical, and composite markets.

In these demanding and often sensitive applications, materials must generally be lightweight, durable and sustainable, with secured and consistent quality as the absolute prerequisite. Says John Belew, Vice-President Sales at Uster Technologies Inc., USA: “Among international experts from architecture, the automotive industry, medicine, the fashion industry or personal protection we want to continue to spread the word about on-loom inspection. Together with the suppliers to these industries, we aim to find new applications for our finishing systems.”

Developing unique customer experiences

Some EVS customers have been enjoying the advantages of automated fabric inspection for more than 20 years. Over that period, ongoing development of the systems has kept pace with their needs. The commitment to strict quality control – eradicating fabric defects and even the slightest deviations in color shade – has created and developed unique customer experiences. Mills installed fabric inspection systems on equipment such as tenter frames, coating lines and sanforizers. Customer satisfaction with EVS was enhanced by measurable benefits across KPIs: production efficiency, increasing yield, and lower labor costs – adding up to higher profitability.

“Long-term customer relationships show that the systems we offer continuously develop in parallel with the need of the users. We want them to produce a better product for their market – and no less,” says Belew. “At Techtextil, we will show that trusting USTER means no compromises in quality with automated fabric inspection installed.”

Driving circularity with Uster Recycled Fiber Matrix

The textile industry’s commitment to circularity continues to accelerate, and mechanical recycling is viewed as a targeted approach to cutting textile waste and its environmental impact. At the forefront of this drive, Uster has developed the Recycled Fiber Matrix, a two-dimensional assessment of mechanically recycled fibers to guide optimum processing and end-uses.

Uster’s new Recycling Opening Index guides spinners to the perfect blend

Uster AFIS 6 now offers the key data for better decisions when blending recycled fibers. Process control is decisive in determining the quality and economic outcome. The new R Recycling Module of AFIS 6 introduces the Recycling Opening Index (ROI), so spinners can optimize their circularity credentials. It was officially launched at ITM 2026 in Istanbul, Türkiye.

Measure and control the fiber – optimize yarn quality

Producing consistent yarn quality is an everyday challenge – and a very difficult one. Detailed knowledge and understanding of the fiber raw material is absolutely critical to achieving the best possible quality in the yarn. To help spinners, Uster experts have put together guidelines for avoiding yarn irregularity claims, in a special edition of the Uster News Bulletin.

Uster presents novelties at ITMA Asia + CITME 2025

There’s news from Uster Technologies to be announced for the industry’s upcoming event in Singapore. The Uster 360Q universe is growing with new products, solutions and services. Innovation developments can also be recorded in the fields of man-made fiber testing and fabric inspection. Uster innovations address the industry’s trending topics as mill management and process control, optimization of delivered fabric quality and yield.

"Dynamic markets do not only create uncertainty – they also create opportunities."

Volatile markets, increasingly complex materials and growing demands for flexibility are changing the weaving industry. At the same time, new opportunities are emerging in technical textiles, filtration, composites and many other specialised applications. Since taking over as Head of DORNIER's Weaving Machines Product Line at the beginning of 2026, Yvonne Schuberth has been helping to shape this development. In this interview with TexData, she explains why process stability and customer proximity remain the foundation of innovation, how digitalisation is transforming weaving mills, and why she believes the future belongs to technologically demanding applications.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

Archroma and Lameirinho partner in pioneering deployment of InOneGO single-step dyeing

Archroma, a global leader in specialty chemicals, and Lameirinho, a leading home textiles manufacturer based in Portugal, are collaborating to bring InOneGO by Archroma, a new single-step dyeing process, into commercial production. Lameirinho’s first InOneGo bedlinens collection is now available worldwide.

Reducing development times for technical textiles by accelerated thermo-oxidative aging in a high-pressure autoclave

Synthetic polymers used in technical textiles can be effectively protected against degradation caused by heat, oxygen, and water through the use of stabilizer systems. This enables service lives of several decades, extending to more than 50 years. As the use of durable technical textiles continues to grow, so does the demand for reliable methods to predict their service life within economically feasible testing periods. For the first time the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed methods for robust service life prediction for textiles in an IGF research project.