#Weaving

2019-02-15

Automated fabric inspection with the USTER brand

In many areas of primary textiles, USTER is a watchword for quality. From fiber to yarn, producers worldwide trust the USTER brand to help them deliver the quality their customers demand and optimize their operations. Now, USTER has expanded its technology to cover fabric production, with world-class systems for automated fabric inspection which guarantee consistent and measurable quality.

Taking the successful EVS fabric inspection systems into its portfolio, USTER will seek to expand the scope for automated fabric quality assurance. Its filament yarn tester has already made an impact in technical textiles markets, and this sector will also see USTER explore further applications for its fabric inspection systems, starting with the forthcoming Techtextil North America exhibition.

In filament yarn production, the USTER® evenness tester is now almost as well-established as in cotton spinning. The distinctive grey and red livery of the instrument today is a familiar sight in the laboratories of technical textile yarn manufacturers, acknowledged as essential equipment over the past six decades. In its latest version, the USTER® TESTER 6 C-800 drives global standards – and its new capacitive sensor gives filament yarn producers the power to guarantee right-first-time quality.

Automated fabric inspection

USTER’s product portfolio in laboratory testing is well known, not so the competences in other areas of technical textile processing. At Techtextil North America 2019 USTER introduces its newly-integrated systems for automated fabric inspection. Although the USTER name may not yet have the impact in fabric manufacturing as in other sectors, its range of inspection technology now being presented is class-leading, backed by 28 years’ experience.

USTER® EVS Q-BAR, USTER® EVS FABRIQ VISION and USTER® EVS FABRIQ SHADE (c) 2019 USTER

This new offer is based on USTER’s acquisition last year of Elbit Vision Systems (EVS), the Israel-based pioneer in automated optical inspection equipment. Now incorporated within USTER, the EVS products are part of a comprehensive textile quality monitoring and control offering, from fiber to fabric.

Multiple technical textiles applications

EVS technology is applicable to wide-ranging fabric types and end-uses, including numerous specific and diverse segments of technical textiles. Visitors to previous Techtextil North America shows have already been able to view EVS monitoring and fabric quality assurance systems since 2006. The latest developments to be featured at the upcoming show (Booth 1429) in Raleigh, North Carolina display the classic USTER design and carry the new product designations: USTER® EVS Q-BAR, USTER® EVS FABRIQ VISION and USTER® EVS FABRIQ SHADE.

USTER® EVS FABRIQ VISION – The fabric quality assurance system (c) 2019 USTER

In North America, it is common for leading brands to employ fabric inspection processes to increase yields and – primarily – to ensure the quality their customers require. This is especially important in critical product areas such as vehicle seating, airbags, seat belts, tire cord, and vinyl in the automotive industry; as well in high-tech apparel, technical, medical, and composite markets.

In these demanding and often sensitive applications, materials must generally be lightweight, durable and sustainable, with secured and consistent quality as the absolute prerequisite. Says John Belew, Vice-President Sales at Uster Technologies Inc., USA: “Among international experts from architecture, the automotive industry, medicine, the fashion industry or personal protection we want to continue to spread the word about on-loom inspection. Together with the suppliers to these industries, we aim to find new applications for our finishing systems.”

Developing unique customer experiences

Some EVS customers have been enjoying the advantages of automated fabric inspection for more than 20 years. Over that period, ongoing development of the systems has kept pace with their needs. The commitment to strict quality control – eradicating fabric defects and even the slightest deviations in color shade – has created and developed unique customer experiences. Mills installed fabric inspection systems on equipment such as tenter frames, coating lines and sanforizers. Customer satisfaction with EVS was enhanced by measurable benefits across KPIs: production efficiency, increasing yield, and lower labor costs – adding up to higher profitability.

“Long-term customer relationships show that the systems we offer continuously develop in parallel with the need of the users. We want them to produce a better product for their market – and no less,” says Belew. “At Techtextil, we will show that trusting USTER means no compromises in quality with automated fabric inspection installed.”

Measure and control the fiber – optimize yarn quality

Producing consistent yarn quality is an everyday challenge – and a very difficult one. Detailed knowledge and understanding of the fiber raw material is absolutely critical to achieving the best possible quality in the yarn. To help spinners, Uster experts have put together guidelines for avoiding yarn irregularity claims, in a special edition of the Uster News Bulletin.

Uster presents novelties at ITMA Asia + CITME 2025

There’s news from Uster Technologies to be announced for the industry’s upcoming event in Singapore. The Uster 360Q universe is growing with new products, solutions and services. Innovation developments can also be recorded in the fields of man-made fiber testing and fabric inspection. Uster innovations address the industry’s trending topics as mill management and process control, optimization of delivered fabric quality and yield.

Challenges of making yarn from recycled fibers

What does it take to spin quality yarn from recycled fibers? Uster Technologies brought textile industry leaders together to discuss the role of technology, data and automation – as well as the current challenges in using recycled raw material. Experts from Rieter, Säntis Textiles, Otto Yarns, and TVU commented on the current situation and looked into the future of spinning in a panel discussion organized at Uster headquarters.

Itema to showcase weaving excellence at ITM 2026

From June 9 to 13, Itema will exhibit at ITM 2026 in Istanbul (Hall 8 – Stand 806D), unveiling a distinctive exhibition concept designed to highlight the Company’s expertise across the entire weaving value chain. For this year’s edition, Itema will introduce an innovative stand experience built around two core areas: advanced weaving and spare parts solutions and an immersive textile gallery featuring fabrics produced by Itema Customers worldwide.

Uster FiberQ excels for recycled raw materials too

Uster FiberQ is a complete solution for raw material utilization, supporting spinners to achieve consistent quality and profitability every day, building further growth for the future. The Turkish company ORTA relies on FiberQ with recycled yarn for its denim production. Data-driven knowledge puts the producer in control of raw material utilization – ready to make the correct decisions for process efficiency, quality and productivity.

Intertextile Shanghai Home Textiles unveils Trends 2027 alongside new lifestyle zone and product expansion

Intertextile Shanghai Home Textiles – Autumn Edition 2026 will spotlight forward-looking design directions and evolving consumer demand, as the global home and lifestyle market continues to adapt to sustainability priorities, emotional well-being, and diversified living spaces. Taking place from 18 – 20 August 2026 at the National Exhibition and Convention Center (Shanghai), the fair will present its latest trend theme, ‘BREATHE UP!’, developed in collaboration with leading international trend forecaster NellyRodi™ Agency, alongside expanded product categories, and the debut of the Home Textiles Lifestyle Zone.

Last chance to apply: ITMA 2027 Start-Up Valley closes tomorrow

Applications for the Start-Up Valley at ITMA 2027 close tomorrow, offering young technology companies the opportunity to follow in the footsteps of several successful participants from the 2023 edition. The initiative, organised under the CEMATEX Start-Up Grant programme, has already helped a number of textile start-ups accelerate their transition from early-stage concepts to industrial partnerships, funding rounds and commercial deployment.

Jeanologia brings “Billy” to China, the AI transforming denim design

The denim industry is turning its attention to Hangzhou this week, where a new edition of Kingpins, the leading international trade show for the sector, takes place on May 21 and 22. There, the Spanish company Jeanologia, a global leader in sustainable technologies for the textile industry, is introducing its latest innovation to the Chinese market: “Billy”, the first artificial intelligence specifically developed for denim finishing design.