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Bespoke Manufacturing Company (BMC) chooses Lectra’s solutions to automate its on-demand production

A major global player in the fashion, automotive and furniture markets, Lectra designs industrial intelligence solutions – software, equipment, data and services – for brands, manufacturers and retailers. Lectra is equipping Bespoke Manufacturing Company (BMC) with its Gerber AccuMark® range of solutions and Gerber Z1 cutting machine for its manufacturing site in Phoenix, Arizona.

Lectra helps sustainable onshore manufacturer BMC go from design to print to cut and sew in a matter of hours

A made-to-measure womenswear manufacturer, BMC is known for its revolutionary on-demand business model, providing customized garments through onshore production to improve sustainability and profitability. All products are sold prior to manufacturing, minimizing fabric waste and excess inventory, which greatly reduces costs. By adopting this model, BMC also gains agility in helping its customers respond to sudden changes in consumer demand, tastes, and preferences. “Our aim is to provide a viable alternative to the traditional supply chain by reducing manufacturing time from months to minutes,” says J. Kirby Best, Chief Executive Officer, Bespoke Manufacturing Company.

BMC has selected Lectra’s Gerber Z1 cutter and Gerber AccuMark CAD system to power its iCreate.Fashion platform, which serves as the backbone of its on-demand factory. This technological ecosystem incorporates a digital printing solution, the Kornit Presto, and Lectra’s AccuMark 2D, AccuMark Made-to-Measure solutions, as well as the GERBERcutter® Z1 allowing BMC to go from designing to printing and cutting and sewing within minutes, without facing the risk of errors. With Lectra’s solutions, BMC can streamline and automate the on- demand production process, without having to handle complex logistical issues and long lead times. As a result, they can achieve high throughput using less resources and labor, ensure consistent profitability, and expand their business to other regions with the same production model.



“Compared to mass production, the on-demand model is well adapted to fashion’s new normal, as it digitalizes the supply chain, creates minimal waste, and is more agile to meet consumers’ needs. Traditionally, it is a complicated and tedious process, with long lead times. Our Industry 4.0 technology connects the dots to enable more and more trailblazing companies like BMC to adopt this way of manufacturing without any of its inconveniences, thanks to automation. By helping BMC, we are promoting a flexible, responsible manufacturing mindset, which is a step toward the future of the fashion industry. At the same time, we are bridging the gap between profitability and environmental sustainability,” says Lenny Marano, President, Americas, Lectra.



More News from Lectra Deutschland GmbH

#Industry 4.0 / Digitalization

Mango joins TextileGenesis pioneering traceability solution, a Lectra company, for a transparent value chain

Mango, one of the leading international fashion groups, has joined TextileGenesis, the pioneering traceability solution for the fashion and textile industries, to trace their natural and animal fibers, synthetics, man-made cellulosic fibers and leather. TextileGenesis, a Lectra company, offers a complete and secure cutting-edge technology with its six-dimensional (6D) offering and unique “fiber forwards” approach. Mango, has long been committed to maintaining a fully transparent supply chain, and TextileGenesis will reinforce this commitment.

#Textiles & Apparel / Garment

New Retviews study by Lectra: the luxury market in 2025, between margin protection strategies and new iconic pieces

After more than a decade of uninterrupted growth, the luxury fashion market is now experiencing a more pronounced slowdown. Global luxury goods sales have fallen from €369 billion in 2023 to €364 billion in 2024 (according to Bain & Co.), exposing the vulnerabilities of a model long supported by aggressive price increases.

#Recycling / Circular Economy

Recover and TextileGenesis collaborate to verify supply chain integrity of recycled materials

RecoverTM, a global producer of recycled cotton and cotton-blend fibers, has commenced a traceability collaboration with TextileGenesis, a Lectra company, to digitally track its recycled waste materials across the entire textile value chain.

#Industry 4.0 / Digitalization

Lectra launches the Observatory of innovation and transformation in the fashion, furniture and automotive markets

As a leader in technology solutions accelerating the transition of fashion, furniture and automotive companies to Industry 4.0, Lectra announces the launch of its Observatory to mark its 50th anniversary. The Observatory will focus on innovations and changes in the fashion, furniture and automotive markets, to help these sectors stay informed and adapt to new opportunities. The Lectra Observatory’s first white paper on the advent of Industry 4.0 is already available online.

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#Software

Tunicotex Group boosts OTDP to 85%, cuts planning time by 25% & expands production capacity by 40%

Coats Digital is delighted to announce that following the implementation of FastReactPlan, leading Tunisian premium knitwear manufacturer, Tunicotex Group, has significantly improved its on-time delivery performance from 75% to 85%, reduced planning time by 25%, minimised delays and penalty costs, and unlocked 40% additional capacity to take on more customer orders and support sustained business growth.

#Industry 4.0 / Digitalization

Suzhou Tianyuan boosts costing accuracy to 98% with Coats Digital’s GSDCost

Coats Digital is delighted to announce that Suzhou Tianyuan Garments Co., Ltd., a leading manufacturer of high-quality sportswear and functional apparel for global brands such as Adidas, FILA, ANTA, and The North Face, has achieved remarkable productivity and cost management improvements following the implementation of Coats Digital’s award-winning method-time-cost optimisation solution, GSDCost.

#Software

Textile Solutions Group appoints Anton Hofmeier as Group CEO

TSG strengthens Group-level coordination and aligns ERP, CAD, MES and shop-floor execution to deliver faster, lower-risk improvements for textile manufacturers.

#Software

Embee International Selects Coats Digital’s GSDCost Solution to Drive Accuracy, Efficiency, and Global Competitiveness

Coats Digital is pleased to announce that leading global apparel manufacturer, Embee International Industries, has implemented Coats Digital’s GSDCost solution across its operations to eliminate inaccurate costing, streamline production processes, and boost competitiveness in international markets. The move forms a key part of Embee International’s digital transformation strategy to drive greater efficiency, improve quality, and strengthen partnerships with its portfolio of top global brands.

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#Fabrics

MUNICH FABRIC START: Between Attitude and Sensuality

The future begins where we reimagine it. After seasons of restraint, Spring.Summer 27 marks a conscious counter-trend: optimism, sensuality, and creative freedom are replacing pragmatism and neutrality. Physical presence and individuality are regaining importance – as a response to uncertainty, exhaustion, and algorithmic predictability. The overarching theme of PLEASURE stands for fashion as an emotional space, as an expression of attitude and cultural reflection. Colours, surfaces, and materials become vehicles for self-confidence and joie de vivre.

#Denim

organIQ seek: smart alternative to potassium permanganate

CHT Group announces new technical findings within its organIQ seek platform that significantly advance the transition toward permanganate-free denim bleaching. Through extensive industrial testing and application research, CHT confirms that organIQ seek can now be used with remarkable effectiveness as a substitute for potassium permanganate in spray bleach, while remaining aligned with sustainability expectations and cost realities in the European market. At the COLOMBIATEX in Medellín as well as at the Exintex in Puebla and the Kingpins Show in Amsterdam the CHT Group will present organIQ seek as an alternative to potassium permanganate.

#Functional Fabrics

PERFORMANCE DAYS: Focus topic shifts to the beginning of the value chain

Following the last Focus Topic in October 2025, which placed Textile-to-Textile Recycling at its core, PERFORMANCE DAYS continues to drive the conversation around circularity – this time with an expanded and more upstream perspective. The upcoming Focus Topic, “Textile to Textile: The Role of Collectors and Sorters,” presented during the spring edition on March 18–19, will spotlight one of the most essential yet often overlooked components of a functioning circular textile system: the efficient collection and sorting of post-consumer textiles.

#Knitting & Hosiery

Proven performance, optimised costs – the new RE 6 EL

Nowadays textile companies increasingly need to produce small production runs and respond to market changes with instantaneous pattern changes in order to operate profitably – meaning they require machines that offer maximum flexibility, reliability and cost efficiency. KARL MAYER understands the challenges of the market and is launching its new RE 6 EL. The Raschel machine offers the core strengths of the classic RSE 6 EL and essentially the same performance parameters, but has been further cost-optimised largely due to local production advantages. This makes the newcomer an efficiency champion in production, especially when it comes to frequent pattern changes.

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