[pageLogInLogOut]

#Research & Development

Efficient roll-to-roll production technologies for more climate neutrality

For a climate-neutral economy, every opportunity must be exploited to reduce energy requirements and use resources efficiently. Highly efficient industrial processes are a key element in this. To this end, in the R2R-Net network, 18 European partners from industry and research are further developing reel-to-reel systems and processes that are used in production in a variety of ways. Companies benefit from the expertise, the support during scale-up and ramping up of the production, and the technical exchange.

On September 7, 2021, the partners will present current developments, success stories and novel production equipment in a workshop. The network is open to additional partners.

Roll-to-roll (R2R) processes, are used to coat or modify flexible materials such as polymer films, membranes, textiles, ultra-thin glass or metal strips. Their surface properties are often crucial for the function of a wide variety of products. To make industrial production processes even more efficient, researchers in the European Network for Roll-to-Roll Surface Technologies, R2R-Net, are developing technologies that modify the relevant surfaces during the continuous R2R process.

"All partners in the network have one thing in common: they use roll-to-roll processes. However, the challenges and application areas are extremely diverse. In the network, we use these synergies and generate novel solutions. In addition, we support companies in implementing the technology in the production process," explains the coordinator of the R2R-Net, Prof. Christian Oehr from the Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB.

Dr. Andreas Holländer, surface expert at the Fraunhofer Institute for Applied Polymer Research IAP adds, "Using efficient coating and modification processes for roll-to-roll processes can save time, material and energy during production - even when parts are cut out at the end to be incorporated into the product."

"Roll-to-Roll technologies at work - for functionalized surfaces" workshop

At the workshop "Roll-to-Roll technologies at work - for functionalized surfaces" on September 7, 2021, the partners will provide a comprehensive overview of the state of the art and latest developments in R2R processes. Company representatives will provide insights into successful implementations of the technology in their production. Other program items include equipment demonstrations and a panel discussion. The event will be held at Coatema GmbH in Dormagen, Germany, likely as a hybrid event. Registration for the workshop is available on the network's website: www.r2r-net.eu.






Roll-to-roll processes are used in a wide variety of production processes. In the R2R-Net network, partners from research and industry are driving forward the climate-friendliness of the processes © Fraunhofer IAP, Photo: Armin Okulla
Roll-to-roll processes are used in a wide variety of production processes. In the R2R-Net network, partners from research and industry are driving forward the climate-friendliness of the processes © Fraunhofer IAP, Photo: Armin Okulla


The R2R-Net network

Similar technologies are used in the functionalization of surfaces of polymer films, membranes, textiles, nonwovens and fibers, as well as glass and metals. However, the substrate materials and application areas differ considerably. By joining forces of different players, new opportunities arise that go beyond the capabilities and capacities of the individual partners.

The R2R-Net network bundles competencies of different actors. Companies that manufacture equipment and tools, use the technologies and apply them in the production of goods are involved. Research institutions contribute with technology development and bring in their machinery for developments and pilot production.

In the scale-up from laboratory to production, the network partners provide a wide range of technologies at all levels. This enables pilot production of new products with state-of-the-art R2R equipment and technologies.

www.iap.fraunhofer.de

More News from Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.

More News on Research & Development

#Research & Development

First "Korea Day" at RWTH Aachen attracts more than 300 participants

The inaugural Korea Day in Aachen brought together representatives from science, business and Korean institutions to strengthen German-Korean cooperation in research, technology and education. The Institut für Textiltechnik (ITA) of RWTH Aachen University was among the participating organisations.

#Research & Development

POLYMERS-5B develops high-performance bio-based polyesters from agricultural waste

The European research project POLYMERS-5B is developing an integrated enzymatic biorefinery to convert agricultural by-products from Mediterranean food production into valuable raw materials for the food, cosmetics and bio-based plastics industries. Using tomato and olive pomace as feedstock, the process aims to recover several product groups from the same biomass stream. The consortium will present its latest technical developments and market findings at Ecomondo 2026 in Rimini on 3 November.

#Research & Development

STFI showcases new Textile LAB Professional with focus on climate protection and sustainable technologies

The Sächsisches Textilforschungsinstitut e. V. (STFI) in Chemnitz is organising a themed day on 3 December 2026, focusing on climate protection and the environment. As well as showcasing current applications for green cities and natural fibres for lightweight construction, the event will feature machine demonstrations in the new Textile LAB Professional. Under the motto ‘Design meets Technology’, this networking event will also provide an insight into artistic student projects, thereby facilitating a professional exchange on creative perspectives and modern technologies for climate protection and the environment.

#Research & Development

Aachen Summer School: Textiles become smart through 3D printing and origami

From 21 to 29 September 2026, the Aachen Summer School will transform Institut für Textiltechnik (ITA) of RWTH Aachen University into a laboratory of the future: over the course of a week, students will use origami folding techniques and 3D printing to develop active textile structures capable of performing programmable movements. This interdisciplinary event combines theoretical foundations with practical prototyping – from digital modelling right through to functional textile prototypes.

Latest News

#Spinning

Georg Stausberg, a veteran of the textile machinery industry, takes over as Rieter Group CEO

Georg Stausberg, one of the most experienced executives in the international textile machinery industry, has been appointed Chief Executive Officer of the Rieter Group with immediate effect from 4 November 2026. With more than three decades of industry experience and a long-standing leadership career at Barmag, Stausberg brings extensive technological expertise, international market knowledge and an established network across the global textile industry to his new position.

#Industry 4.0 / Digitalization

Jeanologia and BCome connect factory data with Life Cycle Assessment and Digital Product Passports

A new white paper by EIM by Jeanologia and BCome demonstrates how primary environmental data from denim finishing processes can be integrated into a garment's Life Cycle Assessment (LCA) and prepared for use in a Digital Product Passport (DPP). A comparative case study highlights significant improvements at the production stage while also showing how these translate into the environmental performance of the finished garment.

#Denim

Inside the Making connects denim and sportswear supply chains at Ecomondo 2026

Six European companies are joining forces at Ecomondo 2026 in Rimini to demonstrate how different stages of denim and sportswear production are interconnected. The new initiative, Inside the Making, highlights the importance of cooperation across the textile supply chain in addressing sustainability challenges, from reducing resource consumption to improving transparency and the reliability of environmental claims.

#Nonwovens

EDANA welcomes definitive EU anti-dumping measures on Chinese PET spunbond

EDANA, the international association serving the nonwovens and related industries, has welcomed the European Commission's decision to impose definitive anti-dumping duties on imports of PET spunbond originating in China. The association considers the measures an important step towards restoring fair competition and safeguarding European industrial capacity.

TOP