[pageLogInLogOut]

#Research & Development

Efficient roll-to-roll production technologies for more climate neutrality

For a climate-neutral economy, every opportunity must be exploited to reduce energy requirements and use resources efficiently. Highly efficient industrial processes are a key element in this. To this end, in the R2R-Net network, 18 European partners from industry and research are further developing reel-to-reel systems and processes that are used in production in a variety of ways. Companies benefit from the expertise, the support during scale-up and ramping up of the production, and the technical exchange.

On September 7, 2021, the partners will present current developments, success stories and novel production equipment in a workshop. The network is open to additional partners.

Roll-to-roll (R2R) processes, are used to coat or modify flexible materials such as polymer films, membranes, textiles, ultra-thin glass or metal strips. Their surface properties are often crucial for the function of a wide variety of products. To make industrial production processes even more efficient, researchers in the European Network for Roll-to-Roll Surface Technologies, R2R-Net, are developing technologies that modify the relevant surfaces during the continuous R2R process.

"All partners in the network have one thing in common: they use roll-to-roll processes. However, the challenges and application areas are extremely diverse. In the network, we use these synergies and generate novel solutions. In addition, we support companies in implementing the technology in the production process," explains the coordinator of the R2R-Net, Prof. Christian Oehr from the Fraunhofer Institute for Interfacial Engineering and Biotechnology IGB.

Dr. Andreas Holländer, surface expert at the Fraunhofer Institute for Applied Polymer Research IAP adds, "Using efficient coating and modification processes for roll-to-roll processes can save time, material and energy during production - even when parts are cut out at the end to be incorporated into the product."

"Roll-to-Roll technologies at work - for functionalized surfaces" workshop

At the workshop "Roll-to-Roll technologies at work - for functionalized surfaces" on September 7, 2021, the partners will provide a comprehensive overview of the state of the art and latest developments in R2R processes. Company representatives will provide insights into successful implementations of the technology in their production. Other program items include equipment demonstrations and a panel discussion. The event will be held at Coatema GmbH in Dormagen, Germany, likely as a hybrid event. Registration for the workshop is available on the network's website: www.r2r-net.eu.






Roll-to-roll processes are used in a wide variety of production processes. In the R2R-Net network, partners from research and industry are driving forward the climate-friendliness of the processes © Fraunhofer IAP, Photo: Armin Okulla
Roll-to-roll processes are used in a wide variety of production processes. In the R2R-Net network, partners from research and industry are driving forward the climate-friendliness of the processes © Fraunhofer IAP, Photo: Armin Okulla


The R2R-Net network

Similar technologies are used in the functionalization of surfaces of polymer films, membranes, textiles, nonwovens and fibers, as well as glass and metals. However, the substrate materials and application areas differ considerably. By joining forces of different players, new opportunities arise that go beyond the capabilities and capacities of the individual partners.

The R2R-Net network bundles competencies of different actors. Companies that manufacture equipment and tools, use the technologies and apply them in the production of goods are involved. Research institutions contribute with technology development and bring in their machinery for developments and pilot production.

In the scale-up from laboratory to production, the network partners provide a wide range of technologies at all levels. This enables pilot production of new products with state-of-the-art R2R equipment and technologies.

www.iap.fraunhofer.de

More News from Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.

More News on Research & Development

#Research & Development

ADD-ITC 2026 highlights strong industry participation

The Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) 2026 will place a strong focus on the exchange between textile research and industry when it takes place on November 26–27, 2026, at the International Congress Center Dresden. According to the preliminary conference program, more than two-thirds of all presentations will be contributed by companies or jointly presented by industry and research institutions.

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

#Research & Development

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

#Research & Development

From smart jackets to laser technology: Mona Neubaur explores Textile Factory 7.0

As part of her summer tour, North Rhine-Westphalia’s Minister for Economic Affairs and Climate Action, Mona Neubaur, visited Textilfabrik 7.0 in Mönchengladbach to experience the project’s innovations first-hand. Under the motto “smart and clean”, the visit focused on innovative technologies and sustainable alternatives for textile production - from smart jackets to the decolourisation of textiles using fungal cultures.

Latest News

#Recycling / Circular Economy

Recover™ names Enes Adak and Fehmi Yüksel as Co-CEOs to accelerate its next growth phase

Recover™, a leading materials science company and global producer of consistent high-quality, recycled cotton fibers and circular material solutions at scale, today announced the appointment of Enes Adak and Fehmi Yüksel as Co-Chief Executive Officers. This leadership transition marks an important step in Recover’s evolution as the company enters its next stage of development.

#Recycling / Circular Economy

Arc'teryx introduces System 0™, a new framework for the future of product design and circularity

Arc'teryx Equipment, the global design company specializing in technical high-performance apparel and equipment, today introduced System 0™, a new framework that reimagines how products can be designed, manufactured, used, repaired, and ultimately regenerated. System 0 represents the next evolution for sustainability in the outdoor industry, as it embeds circular thinking across an entire product lifecycle while maintaining the uncompromising performance standards that define the Arc’teryx brand.

#Textiles & Apparel / Garment

Texworld Apparel Sourcing Paris reflects shift towards more diversified sourcing

The latest edition of Texworld Apparel Sourcing Paris confirms the global reshaping of sourcing strategies. The offer is evolving to satisfy more selective buyers, looking for responsiveness, innovation and diversification in their sourcing options.

#ITMA Asia + CITME 2026

ITMA Asia 2026: How Barmag is reshaping the future of man-made fiber production

The textile industry is entering a groundbreaking era. Manufacturers face rising energy prices, growing sustainability demands, increasing labor shortages, and an unprecedented need for flexibility. For a globally active textile industry, where competitiveness is closely linked to production efficiency and cost leadership, this means that technology is no longer merely a means of improving operational processes – it is increasingly becoming a strategic differentiator.

TOP