[pageLogInLogOut]

#Recycling / Circular Economy

BASF working toward circularity in recycling of mattresses

BASF’s innovative recycling process for used mattresses breaks down the flexible polyurethane and delivers the initially used polyol. (c) 2020 BASF
BASF has developed a chemical recycling process for used mattresses and is starting pilot tests at the Schwarzheide site in Brandenburg, Germany. The materials from old mattresses are to be recycled in such a way that they can be used for the production of new mattresses. “The target is to recover the raw materials with a quality comparable to that of non-recycled/virgin raw materials”, says Shankara Keelapandal, Business Management Isocyanates Europe.

In doing so, BASF is breaking new ground and responding to the raised expectations regarding sustainability of the foam and mattress industry as well as those of consumers. It is an important step to possibly re-enter post-consumer waste back into product lifecycles.

  • Old mattresses are to provide raw materials for new ones
  • The first pilot tests are up and running

BASF’s process breaks down the flexible polyurethane and delivers the initially used polyol. From there BASF can produce new foam with a significantly lower carbon footprint, because fewer fossil resources are used. “It makes projects of that nature quite attractive because, while mattresses are easy to collect and to sort out, at the end of their lifecycle they currently end up being either incinerated or in a landfill, explains technical project manager Arno Volkmann. First volumes of the recycled material will be delivered to project partners later this year to develop pilot projects together. “The project is technically complex, but the potential to reduce waste volumes and save resources makes it all worth it” comments Keelapandal.


With the new process, BASF steps up its efforts to increase sustainability and takes one step further toward a circular economy. Aiming to decouple economic growth from the use of finite resources, BASF accelerates the adoption of the circular economy principle into its day-to-day operations. “This is why we develop a solution to closing the loop for soft polyurethane foam with the chemical recycling of mattresses,” adds Keelapandal.

To learn more on the PU recycling project please go to:

https://www.basf.com/global/en/who-we-are/sustainability/we-drive-sustainable-solutions/circular-economy/mass-balance-approach/circularity-recycling-of-mattresses.html


More News from BASF Aktiengesellschaft
Performance Chemicals for Textiles Europe

#Research & Development

How innovations drive BASF’s success

“Innovation has always been part of BASF’s DNA. Especially in these volatile times, it is crucial to leverage our innovative strength to develop competitive solutions that differentiate us as a company in our markets and give us a competitive edge,” said Dr. Stephan Kothrade, Member of the Board of Executive Directors of BASF and Chief Technology Officer, at the company’s Research Press Briefing held today. To achieve this, BASF implemented its “Winning Ways” strategy about a year ago with the clear goal of becoming the preferred chemical company to enable its customers’ green transformation.

#Nonwovens

Turning diaper waste into new value: BASF, Essity and TU Wien pioneer circular solutions

BASF, one of the world’s leading chemical companies and manufacturer of superabsorbent polymers (SAP), and Essity, a global leading hygiene and health company, joined forces together with the Technical University of Wien to revolutionize recycling of absorbent hygiene products (AHP).

#Textiles & Apparel / Garment

BASF at SIMAC 2025: Recycling meets Performance – PU solutions for the future of footwear

BASF is presenting new materials, concepts and recycling methods for polyurethanes in footwear at SIMAC Tanning Tech. The leading international trade fair will take place from September 23-25 in Milan, Italy. We will showcase our unique and integrated toolbox of Elastopan® (PU) and thermoplastic polyurethanes Elastollan® and Infinergy®. Together with our partners and customers we bring innovative products to the market offering utmost lightness paired with mechanical performance and automated processing.

#Textile chemistry

BASF strengthens liquid enzyme portfolio for the laundry and cleaning industry

By expanding its product portfolio for liquid enzymes, BASF is further strengthening its position as an innovation leader and provider of essential ingredients for the home care and I&I industry.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

From local actions to industrial innovations: SOLSTICE shares mid-project results

Since its launch in May 2024, the SOLSTICE project is accelerating the transition from linear models to circular regional ecosystems in the textile industry, focusing on four key territories: Grenoble-Alpes Métropole (France), Berlin (Germany), Prato (Italy), and Catalonia (Spain). By mid-project, SOLSTICE has already revealed both regional disparities and promising solutions to strengthen textile repair, reuse, and recycling infrastructure.

#Research & Development

Innovation center for textile circular economy inaugurated

Just over eight months after the foundation stone was laid, the new Innovation Center for Textile Circular Economy was officially inaugurated today at TITK Rudolstadt. Thuringia's Minister President Mario Voigt, TITK Director Benjamin Redlingshöfer, and other guests of honor cut the ribbon to the modern building complex and viewed the premises, which are now ready for occupancy. The “DICE – Demonstration and Innovation Center for Textile Circular Economy” is TITK's largest single investment to date. The Free State of Thuringia supported the total cost of €11.5 million with €8 million in GRW and FTI funding.

#Associations

Waste2Fashion: FTTH Committed to advancing Circular Fashion in the Mediterranean

As an official partner of the Waste2Fashion project, the Tunisian Federation of Textile and Apparel (FTTH) participated in the Kick-off Meeting held on 10–11 December in Spain. The event brought together project partners from across the Mediterranean, including Spain, Italy, Egypt, Lebanon, and Tunisia, to align on a shared vision and initiate the first implementation steps.

#Recycled_Fibers

Leading fashion brands step up to unlock the next chapter of Circulose

Since 2024, under new ownership and leadership, Circulose has set a renewed strategic direction focused on securing long-term commitments with partner brands to bring CIRCULOSE® back to market at scale. This strategy has proven successful.

Latest News

#Yarns

Yarn spinning partner Tearfil continues to support Spinnova’s fibre and technology

Spinnova Plc has signed non-binding Letter of Intent (LOI) with Portuguese yarn spinning company, Tearfil Textile Yarns to secure access to SPINNOVA® fibre volumes.

#Yarns

B.I.G. Yarns achieves EcoVadis Platinum Rating, ranking among top 1% of companies worldwide

B.I.G. Yarns, the carpet yarn brand of B.I.G. and a leading manufacturer of polyamide (PA), polypropylene (PP) and polyester (PET) yarns for contract, automotive, and high-end residential applications, has been awarded the EcoVadis Platinum Medal, placing the company among the top 1% of more than 130.000 companies assessed globally.

#Digital Printing

Mimaki upgrades TS330 series for vibrant and seamless dye sublimation printing

The TS330 Series now provides users with an extended colour gamut, offering the flexibility to serve different markets profitably from one solution – from fashion to décor to signage – with improved colour vibrancy, fidelity and accuracy. Mimaki also introduces a larger solution to the TS330 Series, the TS330-1800, able to accommodate single-piece, wide textile fabrics, ideal for larger home décor applications.

#Sustainability

Storm Creek achieves bluesign® PRODUCT status

Storm Creek (ASI#/PPAI#) is proud to announce a meaningful sustainability milestone: the company has achieved bluesign® PRODUCT status: becoming the first US-based supplier in the promotional products industry to earn this globally respected certification. While this marks an industry first, for Storm Creek, it represents something far more important: a continuation of doing what they believe is right.

TOP