#Dyeing, Drying, Finishing

2014-04-24

GUL AHMED expands production with BRÜCKNER Pad-Dry-Thermosol range

Pad-Dry-Thermosol range at GUL AHMED Textile Mills – Karachi (c) 2014 Brückner

Global player GUL AHMED is a fully integrated textile mill which produces home textiles from yarn to finished fabric for the local market as well as for exports – a large portion of its total is for the European market. Besides being a supplier of well-known brands like for instance IKEA, GUL AHMED retails their products with its own store chain “Ideas” which was launched in 2003. Following raised production requirements Gul Ahmed decided in 2013 to buy a 3,20 m wide BRÜCKNER continuous dyeing range.

The range is now successfully in operation since August 2013. Until today, the line has worked nearly 3000 hours, which is quite remarkable.

The line consists of one S-Roll padder, two POWER-INFRATHERM pre-dryers and four POWER-COLORTHERM hotflue chambers. The POWER-INFRATHERM dryers represent maximum productivity and flexibility with medium wave length infrared, which is the optimum range for water evaporation. Thanks to trapeze design and staggered arrangement of the perforated stainless steel-fibre panels the formation of stripes is prevented and a perfect overlapping of the radiation over the complete width is guaranteed. A combination of drive adjusting load cells and pendulum compensators assure crease free operation on drying progress.

The BRÜCKNER POWER-COLORTHERM hotflue dryer with four ventilators per chamber stands for an absolutely symmetrical air circulation system which provides unique dyeing results and perfect fabric appearance. Large roller diameter and a sophisticated drive system with individual drives of each second upper and lower roller ensure a low-tension fabric pass. Special designed driven lower spreading rollers facilitate crease free operation of sensitive fabrics such as satin, stripe-satin, weft elastic fabrics and particularly percale even at high production speeds of 70 metres per minute. The new drive system consists of a gear-motor, which is connected via propeller shaft directly to the corresponding guide roller avoiding wear and tear parts as well as sensibility against thermal expansion.

Pic: infrared section (left), entry of hotflue chambers (right)

The line is operated as Pad-Dry machine – followed by an individual operating Pad-Steam range – or as Pad-Dry-Thermosol range. Most of the fabric being processed on the new BRÜCKNER range is cotton, poly-cotton home textile material, typical wider width fabric for bed-sheeting and curtains.

Pic: BRÜCKNER POWER-COLORTHERM hotflue chamber – drive side

Mr. Bashir, who was president of the ITMF, is very happy with the performance of the BRÜCKNER thermosol dyeing range. “Mr. Lars Hensen, product manager at BRÜCKNER, trained our technicians on-site and helped a lot to optimize the performance of the line. Now we achieve perfect dyeing results and are able to expand our production for high quality products.”

Pic: Mr. Bashir (CEO of GUL AHMED) and Mrs. Brückner (CEO of BRÜCKNER) at Heimtextil, Germany in January 2014

BRÜCKNER will be demonstrating what modern textile finishing looks like today at ITMA ASIA

Brückner Textile Technologies is presenting German engineering expertise and energy-efficient line concepts at this year's ITMA ASIA in Singapore. The family-run company has been a leader in customized technologies and solutions for textile equipment for over 75 years. The focus is on energy efficiency, automation, and maximum productivity.

Inauguration of the branch office in Coimbatore, India

With the establishment of Brückner Textile India Pvt. Ltd., the Brückner Group, based in Leonberg, Germany, marks another important milestone in its long and successful company history. The new subsidiary in Coimbatore, India, brings Brückner significantly closer to its Indian customers – both geographically and strategically.

Growing with a vision: BRÜCKNER opens branch office in India

The worldwide leading textile machinery manufacturer BRÜCKNER is opening its own subsidiary in India on June 1st, 2025. With this strategic step, the German family-owned company further strengthens its global presence and expands into the Indian market, which is so important for the textile industry.

William Clark & Sons – the oldest linen producer in North-ern Ireland commissioned new finishing plant with BRÜCKNER

William Clark & Sons have been providing world class linen direct from Northern Ireland to customers around the world for nearly 300 years. The Company is the only supplier in the world that can produce Beetled linen fabric with that unmistakable sheen. Using the Beetling process the fabric gets pounded for 20 days by wooden hammers on the original beetling engines. This equipment is as reliable today as when they were commissioned over 100 years ago, and the process remains unchanged.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

Knitex Industries Ltd. (Mondol Group) invests in advanced Mahlo technology

Bangladesh’s Knittex Industries Ltd. is known for its commitment to top-quality knitwear and responsible produc-tion. To further enhance fabric quality, the company has invested in a Mahlo Orthopac RVMC-15 weft straightener. Installed by Tootal Quality Resources, the system ensures perfect fabric alignment and supports Knittex’s goal of continuous improvement.

ADVANSA launches ADVA®tex: A new step toward textile-to-textile recycling

ADVANSA has introduced ADVA®tex, a new filling fibre made entirely from recycled pre-consumer textile waste, positioning the material as a significant step forward in textile-to-textile (T2T) recycling. The fibre is designed for use in duvets, pillows, mattresses, and furniture applications and is available in three versions.

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.

The region of renewable raw materials: Central German Alliance for Bioplastics

The development of sustainable plastic solutions is rapidly gaining importance in light of global environ- mental pollution, dwindling fossil resources and ambitious climate protection targets. As part of the re- gional alliance RUBIO, which brings together 18 partners from central Germany and the Berlin-Branden- burg area, the bio-based and biodegradable plastic polybutylene succinate (PBS) was comprehensively investigated, starting with the raw material, through the manufacturing process, to industrial application.