[pageLogInLogOut]

#Dyeing, Drying, Finishing

Of socks and seat covers: The long road to technical knitwear

Orthopac RVMC?15 © 2022 Mahlo
Knitwear has had a career that is as winding as it is steep: as early as 1900 BC, some tribes of Asia Minor knew how to intertwine finite threads to form a net work - the fillet. This technique is not dissimilar to knitting and is still used today in the production of special lace. At that time, however, no one could have predicted the development of knitwear. Neither could they have predicted the high demands they would have to meet during production. Stephan Kehry, product manager for textiles at Mahlo GmbH + Co KG, talks about how manufacturers can meet these demands and work economically at the same time.

First of all, a brief digression on the definition and development of knitwear. Stitch formation, i.e. the interlocking of thread loops formed from one or more threads, is the basis for knitwear. The simplest form of loop formation is created by wrapping the fingers of one hand alternately with a thread and then lifting the lower loop over in each case. "You can vividly imagine how our ancestors followed this very principle when they first attempted knitting," says Stephan Kehry, product manager for textiles at Mahlo GmbH + Co. KG. From the DNA, the knitting dolly is a direct ancestor of this technique. 

Shoe material © 2022 Mahlo
Shoe material © 2022 Mahlo


The simple machine production and the wide range of applications quickly established knitwear as a mass product. Quality played a subordinate role. "It was only with the advent of technical textiles that the "value side" of knitwear was born," says Kehry. In particular, the three-dimensional possibilities of the textile made it possible to reproduce properties that had previously been denied to normal structures, such as spacer fabrics in mattress covers or handle plush in car headliners. Today, knitted fabrics can be found in modern sports shoes as well as in artificial leather applications or geotextiles.



Growing demands on textiles

So today knitwear takes on a variety of demanding tasks. But what impact does this have on the production of the fabric? A big one, as the Mahlo expert points out. "Because with the diversification also came the demand." Especially when it comes to technical textiles, angular position and stitch density have to be right. In many cases, applications are applied to the textile. "Here, too, quantity and thickness must be constantly controlled." In the example of shoe material, on the other hand, the repeat and the position of the article play an overriding role. "When the customer spends sometimes several hundred euros on high-tech sports shoes, the function and appearance must ultimately be right down to the last detail," Kehry explains. 

Qualiscan QMS © 2022 Mahlo
Qualiscan QMS © 2022 Mahlo


And, of course, it is always a matter of operating efficiently, not wasting raw materials and working sustainably.




More News from Mahlo GmbH + Co. KG

#Dyeing, Drying, Finishing

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

#Dyeing, Drying, Finishing

Stefan Moll becomes new CEO of the machinery manufacturer

Starting January 1, 2026, Stefan Moll will take over the management of Mahlo GmbH + Co. KG, the world’s leading provider of measurement and control technology for web-shaped materials. With this move, Mahlo is focusing on the long-term safeguarding of its market position and technological leadership. The current CEO, Rainer Mestermann, will leave the company after 14 years as part of a planned succession arrangement.

#Dyeing, Drying, Finishing

Knitex Industries Ltd. (Mondol Group) invests in advanced Mahlo technology

Bangladesh’s Knittex Industries Ltd. is known for its commitment to top-quality knitwear and responsible produc-tion. To further enhance fabric quality, the company has invested in a Mahlo Orthopac RVMC-15 weft straightener. Installed by Tootal Quality Resources, the system ensures perfect fabric alignment and supports Knittex’s goal of continuous improvement.

#ITMA Asia + CITME Singapore 2025

Intelligent technologies for sustainable textile production

From October 28 to 31, 2025, the international textile industry will gather at ITMA Asia in Singapore – and Mahlo will be present as part of the "German Pavilion Finishing" with innovative solutions for process optimization. Under the motto “More efficient. More precise. More sustainable.”, the Bavarian family-owned company will present forward-looking technologies for resource-efficient and quality-oriented textile production at booth H7-A103.

More News on Dyeing, Drying, Finishing

#Dyeing, Drying, Finishing

Precision jet dyeing moves towards industrial scale as Alchemie partners with Acatel

BTMA member Alchemie Technology, the pioneer of precision jet dyeing solutions based in Cambridge, UK, is partnering with Acatel, the Portuguese leader in sustainable textile manufacturing. The two companies will work together to validate and optimise Alchemie’s Endeavour system for knitted cellulosic fabrics.

#Dyeing, Drying, Finishing

Monforts customers make strong showing at Heimtextil 2026

Monforts dyeing and finishing technology customers from Pakistan had a formidable presence at the Heimtextil 2026 home and contract textiles exhibition which attracted over 48,000 visitors to Frankfurt in Germany this month (January 13-16).

#Dyeing, Drying, Finishing

Monforts announces leadership transition in 2026

Effective from January 1, 2026, Volker Gingter, has been appointed the new Managing Director of A. Monforts Textilmaschinen GmbH & Co. KG, headquartered in Mönchengladbach, Germany, and will steer the fortunes of the leading dyeing and finishing technology company going forward.

#Associations

AATCC announces 2025 Herman & Myrtle Goldstein Graduate Student Paper Competition winners

The American Association of Textile Chemists and Colorists (AATCC) recognized the winners of the 2025 Herman & Myrtle Goldstein Graduate Student Paper Competition. Founded in 1982 to give student members the chance to conduct and present original research, the competition was renamed in 1994 in honor of Herman and Myrtle Goldstein, following their US$60,000 endowment. Their gift is a lasting remembrance of their dedication to young people in the textile industry.

Latest News

#Raw Materials

Esquel Group adds two new extra-long staple cotton varieties approved

Esquel Group’s Xinjiang Research & Development Center has successfully developed two new Sea Island cotton (Extra-Long-Staple cotton, ELS cotton) varieties named “Yuan Loong 37” and “Yuan Loong 42,” which have been officially approved and granted registration numbers. Both varieties have also obtained Plant Variety Rights certificates, marking another significant breakthrough for the Group in cotton breeding and commercial application.

#Weaving

Itema America acquires Palmetto Loom Reed, strengthening local manufacturing and service in the U.S.

Itema America, the U.S. subsidiary of Italy-based Itema Group, has acquired – through an Assets Purchase Agreement – Palmetto Loom Reed, a Greenville, South Carolina-based manufacturer of weaving reeds and one of the last remaining domestic producers of these precision components in the United States.

#Recycled_Fibers

Reju announces site selection for French Regeneration Hub in Lacq advancing Europe’s circular textile infrastructure

Reju, the textile-to-textile regeneration company based in France, announces the site selection for an industrial sized Regeneration Hub, in Lacq, in the Pyrénées-Atlantiques, on the Induslacq platform. Reju, a Technip Energies owned company, is deepening its roots in France through the development of this new Regeneration Hub.

#Functional Fabrics

lululemon introduces Unrestricted Power™ — A new sensation for strength training

lululemon (NASDAQ: LULU) has unveiled Unrestricted Power™, a new innovation platform engineered for heavy lifts and demanding gym sessions. The assortment, which launches in North America, is backed by thousands of hours of research and development, providing secure support without compromising comfort and mobility, enabling a distraction-free fit built to match every move.

TOP