[pageLogInLogOut]

#Dyeing, Drying, Finishing

Of socks and seat covers: The long road to technical knitwear

Orthopac RVMC?15 © 2022 Mahlo
Knitwear has had a career that is as winding as it is steep: as early as 1900 BC, some tribes of Asia Minor knew how to intertwine finite threads to form a net work - the fillet. This technique is not dissimilar to knitting and is still used today in the production of special lace. At that time, however, no one could have predicted the development of knitwear. Neither could they have predicted the high demands they would have to meet during production. Stephan Kehry, product manager for textiles at Mahlo GmbH + Co KG, talks about how manufacturers can meet these demands and work economically at the same time.

First of all, a brief digression on the definition and development of knitwear. Stitch formation, i.e. the interlocking of thread loops formed from one or more threads, is the basis for knitwear. The simplest form of loop formation is created by wrapping the fingers of one hand alternately with a thread and then lifting the lower loop over in each case. "You can vividly imagine how our ancestors followed this very principle when they first attempted knitting," says Stephan Kehry, product manager for textiles at Mahlo GmbH + Co. KG. From the DNA, the knitting dolly is a direct ancestor of this technique. 

Shoe material © 2022 Mahlo
Shoe material © 2022 Mahlo


The simple machine production and the wide range of applications quickly established knitwear as a mass product. Quality played a subordinate role. "It was only with the advent of technical textiles that the "value side" of knitwear was born," says Kehry. In particular, the three-dimensional possibilities of the textile made it possible to reproduce properties that had previously been denied to normal structures, such as spacer fabrics in mattress covers or handle plush in car headliners. Today, knitted fabrics can be found in modern sports shoes as well as in artificial leather applications or geotextiles.



Growing demands on textiles

So today knitwear takes on a variety of demanding tasks. But what impact does this have on the production of the fabric? A big one, as the Mahlo expert points out. "Because with the diversification also came the demand." Especially when it comes to technical textiles, angular position and stitch density have to be right. In many cases, applications are applied to the textile. "Here, too, quantity and thickness must be constantly controlled." In the example of shoe material, on the other hand, the repeat and the position of the article play an overriding role. "When the customer spends sometimes several hundred euros on high-tech sports shoes, the function and appearance must ultimately be right down to the last detail," Kehry explains. 

Qualiscan QMS © 2022 Mahlo
Qualiscan QMS © 2022 Mahlo


And, of course, it is always a matter of operating efficiently, not wasting raw materials and working sustainably.




More News from Mahlo GmbH + Co. KG

#Dyeing, Drying, Finishing

Smart Quality Control for Technical Textiles

In the end, what matters is the result: a filter that performs reliably, a membrane that remains stable in storm conditions, a composite material with precisely defined properties. But the path to achieving this is demanding. In the production of technical textiles, numerous parameters interact – and even the smallest deviations can have major consequences.

#Advertorial

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

#Dyeing, Drying, Finishing

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

#Dyeing, Drying, Finishing

Stefan Moll becomes new CEO of the machinery manufacturer

Starting January 1, 2026, Stefan Moll will take over the management of Mahlo GmbH + Co. KG, the world’s leading provider of measurement and control technology for web-shaped materials. With this move, Mahlo is focusing on the long-term safeguarding of its market position and technological leadership. The current CEO, Rainer Mestermann, will leave the company after 14 years as part of a planned succession arrangement.

More News on Dyeing, Drying, Finishing

#ITM 2026

New Monforts systems deliver round-the-clock production for Kipaş

As a valued Monforts customer for many years, Türkiye’s Kipaş Textile has just installed a new Thermex dyeing range and a Monfortex sanforizer at its new dyeing and finishing plant in Kahramanmaraş.

#ITM 2026

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

#Dyeing, Drying, Finishing

Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

#ITM 2026

Monforts sees growing potential for technical textiles in Türkiye

For many years now, Türkiye has been one of the most important markets for textile finishing, coating and continuous dyeing equipment, making ITM 2026 from June 9-13 a key event for Germany’s Monforts. At the Istanbul exhibition at stand 1117D in Hall 11, the company will put the emphasis on its machines which continue to lead the field in conventional dyeing and finishing, and also highlight the strong opportunities for Turkish textile manufacturers in the growing field of technical textiles.

Latest News

#Spinning

Barmag and Hitech Automation enter into partnership for an auto-doff system for texturing machines

Barmag (Suzhou) Technology Co., Ltd. and Hitech Automation Solutions PVT LTD. of Surat, India, have agreed to an exclusive partnership to jointly market Hitech’s Doffmatic automation solution for Barmag’s proven manual eFK texturing machines. In many texturing facilities, manual doffing processes remain heavily operator-dependent – resulting in issues such as increased scrap, inconsistent quality, and limited productivity.

#ITM 2026

Uster’s new Recycling Opening Index guides spinners to the perfect blend

Uster AFIS 6 now offers the key data for better decisions when blending recycled fibers. Process control is decisive in determining the quality and economic outcome. The new R Recycling Module of AFIS 6 introduces the Recycling Opening Index (ROI), so spinners can optimize their circularity credentials. It was officially launched at ITM 2026 in Istanbul, Türkiye.

#HIGHTEX 2026

The heart of the technical textiles and nonwovens world will beat in Istanbul

Only 1 day remains until HIGHTEX 2026 International Technical Textiles and Nonwovens Exhibition opens its doors. Bringing together manufacturers, technology developers, investors, and industry professionals from around the world, HIGHTEX 2026 is preparing to showcase the innovations shaping the future of the industry. As the countdown to this major event continues, Istanbul is once again getting ready to become the meeting point of the global technical textiles industry.

#Man-Made Fibers

Grasim Industries announces fresh investment of ₹3094 Crore to expand Lyocell capacity

Grasim Industries Limited, the flagship company of the Aditya Birla Group and a global leader in cellulosic fibres, today announced an investment of ₹3,094 crore, for Phase II Lyocell capacity of 110K TPA at Harihar, Karnataka. This expansion will consist of 2 lines of 55K TPA (150 Tons per day) each. The first line is expected to be commissioned by 2028, and the second line is expected to be commissioned by 2030.

TOP