#Composites

2025-05-22

Impact resistance meets thermal insulation lightweight composite impact protection plate for electric vehicle batteries

Lightweight composite impact protection plate for electric vehicle batteries - Autoneum’s new impact protection plate, made from thermoplastic composite material, shields the battery of electric vehicles from impact, fire and corrosion.

The lightweight component not only meets the highest requirements in terms of shock resistance and durability but also contributes to improved energy management and thus to a longer range thanks to its thermal insulation properties.

The ongoing transformation of the automotive industry towards an increasingly electrified mobility requires new shielding technologies to protect the battery system in electric vehicles. In this regard, Autoneum’s new impact protection plate offers a high-performance, safe and cost-effective option thanks to its mechanical and thermal insulation properties, low weight and ability to withstand extreme temperatures.

Autoneum’s composite impact protection plate shields the vehicle battery from damage caused by impact, fire and corrosion. It is significantly lighter than metal alternatives and at the same time thermally insulating, which contributes to a longer driving range. In addition, the part meets the highest requirements for impact resistance and springs back into shape without structural loss or deforma-tion even after repeated exposure to stones and road debris. The new impact protection plate is based on long-fiber thermoplastic (LFT) technology, which allows the greatest possible freedom in terms of design and construction as well as waste-free production. Moreover, the additional reinforcement of the basic structure ensures maximum rigidity and impact protection at minimal weight.

The impact protection plate reflects Autoneum’s technological expertise in underbody shields, thermal management and the application of the LFT process, adapted specifically for battery electric vehicles. The technology for the composite impact protection plate has been validated by simulations and vehicle testing at different European OEMs.

N-Join1: an innovative, adhesive-free carpet that supports the circular economy

Vehicle manufacturers are increasingly looking for recycling solutions for end-of-life vehicles to meet sustainability targets and comply with new regulations that are accelerating the automotive industry’s transition toward a circular economy. In response, Autoneum has developed the N-Join1 carpet. This innovative, monomaterial carpet system, made from recycled materials, eliminates the need for latex and adhesives, thereby offering an eco-friendly solution for vehicle interiors.

Acquisition of majority shareholding in Jiangsu Huanyu Group by Autoneum successfully completed

The acquisition of a majority stake of 70 percent in the Chinese automotive supplier Jiangsu Huanyu Group, which was announced in November 2024, was completed with effect from February 28, 2025, following approval by the authorities. As a result, Business Group Asia secures access to all major Chinese manufacturers and significantly increases its annual revenue.

Autoneum again achieves revenue growth in the 2024 financial year

In the 2024 financial year, the global automotive industry recorded a slight decline in production of –1.1%* compared to the previous year. In this weakening environment, Autoneum increased its consolidated revenue in Swiss francs by CHF 36.4 million to CHF 2 338.7 million. Excluding translational effects from the conversion of local currencies into Swiss francs, revenue rose by CHF 96.1 million or 4.2% to CHF 2 398.5 million, which is in the middle of the guidance of CHF 2.3 billion to CHF 2.5 billion.

JEC World 2026 reveals the list of finalists for the Innovation Awards

Each year, the JEC Composites Innovation Awards recognize collaborative, innovative, and ambitious projects that illustrate the potential of composite materials. Created in 1998, this benchmark program aims to identify, promote, and reward the most innovative composite solutions worldwide. In 28 years, the JEC Composites Innovation Awards have attracted more than 2,200 participating companies from around the world. A total of 269 companies and 811 associated partners have been recognized for the excellence of their innovations.

MEL Composites and Carrocerías Ayats collaborate on lightweight composite window frames

MEL Composites is proud to announce its ongoing collaboration with Spanish bus and coach manufacturer Carrocerías Ayats, showcasing the benefits of advanced composite technologies and scalable manufacturing processes originally developed for the sporting goods sector. The joint development of lightweight composite window frame covers demonstrates how MEL’s process innovation can be successfully transferred to the transportation industry to meet new regulatory and performance goals.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

ADVANSA launches ADVA®tex: A new step toward textile-to-textile recycling

ADVANSA has introduced ADVA®tex, a new filling fibre made entirely from recycled pre-consumer textile waste, positioning the material as a significant step forward in textile-to-textile (T2T) recycling. The fibre is designed for use in duvets, pillows, mattresses, and furniture applications and is available in three versions.

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.