#Dyeing, Drying, Finishing

2013-09-11

Trendsetting technology. Worldwide. And at the K13.

Headquarters in Saal a.d. Donau is the hub of the company’s worldwide operations. (c) 2013 Mahlo

The family-run company Mahlo + Co. KG, located in Germany (Saal/Donau), develops and produces since many decades high-tech measurement and process control equipment for the film, coating, converting and the textile industry. At the K 2013 the company welcomes it guests and displays the trend of automation and web process control at hall 10 / D52.

Mahlo offers the end-users technically up-to-date, economically viable, problem-resolving proposals for:

Process and quality control (sheet & film extrusion, weight, thickness, moisture, etc.)
Residual moisture control
Exhaust humidity control
Pattern and repeat measurement and control.

The products are designed to set new standards in quality assurance and process optimization. The goal is to work together with the customer to identify the most competitive and cost-effective production solutions. The ultimate purpose of this strategy is to maximize ROI and value-add by reducing the usage of energy, raw material and human resources while optimizing quality, equipment utilization and work flow. Mahlo has now added several new options which help customers achieve these aggressive goals.

Automation and Web Process Control: Qualiscan QMS-12

Reducing the usage of energy, raw material and human resources while optimizing quality, equipment utilization and work flow, nowadays is a precondition to keep the market position. The perfect tool for that is the Qualiscan QMS-12. The modular-structured system for measurement, control and logging of critical process variables, such as weight per unit area, coating weight, moisture, thickness, etc., covers the full working width of the product.

Pic: Qualiscan QMS:Process control tool for finishing.

QMS systems are used principally for web applications like roll casting, sheet & film extrusion, extrusion coating, coextrusion, etc. and are applied amongst others to products like food packaging, flexible packaging, abrasives, adhesive tapes or automotive trim & films.

Non-nuclear weight measurement

The standard in basis weight measurement has always been measurement with beta gauges. In times of rising radiation protection requirements gradually more non-radioactive measurement techniques are establishing. Some new sensors for the Qualiscan QMS from Mahlo are available in that area.

The Gravimat FMX-T is a low voltage X-ray sensor that measures the basis weight (or calculated thickness) of thin films, nonwovens, and other webs with ultra-fine resolution, accuracy and defect detection. The X-Ray energy below 5kv exempt from regulations.

Pic: Gravimat FMX-T: Non-nuclear basis weight measurement

The Infrascope NIR monitors the absorption of infrared energy by components on or in the web in the near infrared region. By simultaneously analyzing the entire NIR Spectrum, the sensor is able to discriminate between multiple components in the web.

The Infrascope NIR-I sensor uses white light interference to measure precisely the layer thickness of mono layers and transparent coatings on film. By a special measuring procedure, both the layer thickness and the film thickness can be determined accurately on-line.

Knitex Industries Ltd. (Mondol Group) invests in advanced Mahlo technology

Bangladesh’s Knittex Industries Ltd. is known for its commitment to top-quality knitwear and responsible produc-tion. To further enhance fabric quality, the company has invested in a Mahlo Orthopac RVMC-15 weft straightener. Installed by Tootal Quality Resources, the system ensures perfect fabric alignment and supports Knittex’s goal of continuous improvement.

Intelligent technologies for sustainable textile production

From October 28 to 31, 2025, the international textile industry will gather at ITMA Asia in Singapore – and Mahlo will be present as part of the "German Pavilion Finishing" with innovative solutions for process optimization. Under the motto “More efficient. More precise. More sustainable.”, the Bavarian family-owned company will present forward-looking technologies for resource-efficient and quality-oriented textile production at booth H7-A103.

Mahlo GmbH + Co. KG celebrates 80 years of company history

80 years of experience, innovation, and family spirit – this year, mechanical engineering company Mahlo GmbH + Co. KG from Saal an der Donau is celebrating a very special anniversary. Since its founding in 1945, Mahlo has evolved from a small pioneering workshop into a globally sought-after specialist in measurement and control technology.

Ready for summer: Why textile precision matters in swimwear

As temperatures rise, certain products step into the spotlight that usually spend the rest of the year on the sidelines – swimwear among them. To ensure swimwear not only looks good in summer but also performs reliably, textile precision is essential. Behind every bikini and swimsuit lies a sophisticated production process, where even the smallest errors can have major consequences.

Navis TubeTex appoints Will McElheny as Business Development Manager for coatings technologies

Navis TubeTex has announced the appointment of Will McElheny as its new Business Development Manager, Coatings Technologies. In his new role, McElheny will focus on strengthening the company’s strategic partnership with Fibroline and expanding the market presence of dry impregnation technology across key industry sectors.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

SHIMA SEIKI returns to ShanghaiTex

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Hong Kong and Chinese market subsidiary SHIMA SEIKI (HONG KONG) LTD., will exhibit at the ShanghaiTex 2025 exhibition (Booth No.: Hall N3, Booth A20) held in Shanghai, China this month. This marks the return of SHIMA SEIKI to ShanghaiTex after a 14-year hiatus, its last exhibit at the show having been in 2011.

Fraunhofer CCPE presents the “Monomaterial Design Set” – Innovative solutions for circular product design

Composite materials made from different types of plastic often extend the lifetime of products but make recycling more difficult in the circular economy. That is why Fraunhofer CCPE has developed the “Monomaterial Design Set”. This new approach helps to reduce the variety of plastics used in durable products and offers circular solutions for designers and product developers.

arena introduces renewable LYCRA® EcoMade fiber in its latest swimwear collection

Italian swimwear specialist arena has unveiled a new collection that brings sustainability and performance even closer together. Launched on December 4, the line features swimsuits made from recycled nylon and renewable LYCRA® EcoMade fiber — the first time the bio-based spandex has been used commercially in swimwear.