#Dyeing, Drying, Finishing

2013-09-11

Trendsetting technology. Worldwide. And at the K13.

Headquarters in Saal a.d. Donau is the hub of the company’s worldwide operations. (c) 2013 Mahlo

The family-run company Mahlo + Co. KG, located in Germany (Saal/Donau), develops and produces since many decades high-tech measurement and process control equipment for the film, coating, converting and the textile industry. At the K 2013 the company welcomes it guests and displays the trend of automation and web process control at hall 10 / D52.

Mahlo offers the end-users technically up-to-date, economically viable, problem-resolving proposals for:

Process and quality control (sheet & film extrusion, weight, thickness, moisture, etc.)
Residual moisture control
Exhaust humidity control
Pattern and repeat measurement and control.

The products are designed to set new standards in quality assurance and process optimization. The goal is to work together with the customer to identify the most competitive and cost-effective production solutions. The ultimate purpose of this strategy is to maximize ROI and value-add by reducing the usage of energy, raw material and human resources while optimizing quality, equipment utilization and work flow. Mahlo has now added several new options which help customers achieve these aggressive goals.

Automation and Web Process Control: Qualiscan QMS-12

Reducing the usage of energy, raw material and human resources while optimizing quality, equipment utilization and work flow, nowadays is a precondition to keep the market position. The perfect tool for that is the Qualiscan QMS-12. The modular-structured system for measurement, control and logging of critical process variables, such as weight per unit area, coating weight, moisture, thickness, etc., covers the full working width of the product.

Pic: Qualiscan QMS:Process control tool for finishing.

QMS systems are used principally for web applications like roll casting, sheet & film extrusion, extrusion coating, coextrusion, etc. and are applied amongst others to products like food packaging, flexible packaging, abrasives, adhesive tapes or automotive trim & films.

Non-nuclear weight measurement

The standard in basis weight measurement has always been measurement with beta gauges. In times of rising radiation protection requirements gradually more non-radioactive measurement techniques are establishing. Some new sensors for the Qualiscan QMS from Mahlo are available in that area.

The Gravimat FMX-T is a low voltage X-ray sensor that measures the basis weight (or calculated thickness) of thin films, nonwovens, and other webs with ultra-fine resolution, accuracy and defect detection. The X-Ray energy below 5kv exempt from regulations.

Pic: Gravimat FMX-T: Non-nuclear basis weight measurement

The Infrascope NIR monitors the absorption of infrared energy by components on or in the web in the near infrared region. By simultaneously analyzing the entire NIR Spectrum, the sensor is able to discriminate between multiple components in the web.

The Infrascope NIR-I sensor uses white light interference to measure precisely the layer thickness of mono layers and transparent coatings on film. By a special measuring procedure, both the layer thickness and the film thickness can be determined accurately on-line.

Smart Quality Control for Technical Textiles

In the end, what matters is the result: a filter that performs reliably, a membrane that remains stable in storm conditions, a composite material with precisely defined properties. But the path to achieving this is demanding. In the production of technical textiles, numerous parameters interact – and even the smallest deviations can have major consequences.

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

Stefan Moll becomes new CEO of the machinery manufacturer

Starting January 1, 2026, Stefan Moll will take over the management of Mahlo GmbH + Co. KG, the world’s leading provider of measurement and control technology for web-shaped materials. With this move, Mahlo is focusing on the long-term safeguarding of its market position and technological leadership. The current CEO, Rainer Mestermann, will leave the company after 14 years as part of a planned succession arrangement.

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.