#Weaving

2022-12-08

Toyota releases the new JAT910 air-jet loom

Toyota Industries Corporation (President: Akira Onishi; “Toyota Industries”) has remodeled its air-jet loom, a mainstay product of its Textile Machinery Business, for the first time in nine years. The new JAT910 will be on the market from November 28, 2022.

Equipped with cutting-edge technology that improves environmental performance and supports efficient factory management

The product is a successor to the previous model, the JAT810, which has been widely used by customers around the world since its release in 2013 and boasts the world's top market share*1. Inheriting high-speed/low-vibration technology and superior weaving capabilities, the JAT910 attains further improvements in environmental performance and contributes a more efficient factory management for customers.

Amid the recent global rise in environmental awareness and soaring energy prices, saving energy is imperative in the textile industry as well. For the JAT910, the mechanism of the air injection system for inserting the weft yarn has been improved. As a result, the air pressure and the air consumption are reduced by 10% and 20%, respectively, compared with the JAT810. In addition, by employing a new main motor and inverter, the new product achieves a 10% reduction*2 in power consumption.

Aside from such improvements, the use of i-SENSOR, the world's first*3 sensor that detects weft yarn insertion timing as the yarn is passing inside the warp yarn, enables the optimum air pressure and weft insertion requirements to be automatically calculated based on Toyota Industries' proprietary algorithm, thereby supporting improved efficiency.

Moreover, the JAT810's FACT*4 (Toyota FACTory Management System) has garnered high acclaim from numerous customers as they faced the need to reduce operating losses that accompany high-mix, low-volume production. With the JAT910, the functionality has been expanded to include IoT sensor technology attached to the machine that measure multiple items including air pressure and sends optimal pressure settings to a compressor that previously required manual adjustments for each fabric. Another benefit is a feature to give the operator instructions for the next machine to work on. Combined with many other functions, it has evolved into the FACT-Plus that contributes to improving the productivity of the customer's factory through the use of IoT technology.

For nearly 100 years since founder Sakichi Toyoda completed the Type G automatic loom, Toyota Industries has continued to develop products that meet the needs of the times and responded to customer demand in a wide range of fields, from clothing and home textiles to medical and industrial materials. Through its long-cultivated technological capabilities and global service network, Toyota Industries will contribute to the development of the textile industry by providing products that give consideration to not only the environment but also the workplace.

*1: Survey by Toyota Industries Corporation (Based on actual unit sales)

*2: Value under Toyota Industries Corporation's test conditions with a machine of equivalent specifications

*3: Survey by Toyota Industries Corporation

*4: A system that collects information on operations, such as the production volume and causes of stoppages of each machine, and supports the customer's factory management

More safety and comfort for protective clothing thanks to auxetic fabrics

When everyday materials are pulled, they stretch or elongate in the direction of the pull and become narrower in cross-section. We can also observe this property in two-dimensional textiles. Auxetic structures behave differently here. They have the striking property of not changing under tensile stress or even increasing their width or thickness. These properties are advantageous, for example, in protective textiles or textile filter media. The DITF are researching auxetic fabrics for various applications.

Testing and research laboratory ensures safe and more sustainable products worldwide

For 80 years, Hohenstein has stood for independent testing, scientific expertise and practical solutions. Today, the testing and research service provider supports manufacturers and brands worldwide in making textiles, hardlines and medical devices safe, more sustainable and market-ready – thereby building trust among consumers. With an international presence and interdisciplinary expertise, Hohenstein supports its customers from production through to market launch, helping them navigate an environment of growing regulatory and societal demands.

Perfect quality through collaboration: Machinery from Trützschler, Toyota and Murata at Zirve Tekstil

In today’s textile industry, excellence is not achieved by chance – it’s the result of deliberate decisions, technical expertise, and the courage to go beyond conventional paths. The Turkish company Zirve Tekstil has done just that: by combining the best technologies from Trützschler, Toyota and Murata, they’ve created a production setup that delivers outstanding yarn quality – recognized worldwide.

Engineering depth and diversity for composites

Airbond is the latest member of the British Textile Machinery Association (BTMA) to receive recognition for contributions to the composites industry. The engineering firm based in Pontypool, South Wales, has just received the Make UK Energy and Sustainability Award for its Lattice 3D Printing project.