#Techtextil 2017

2017-05-04

ITA presents four innovations at Techtextil

The Institut für Textiltechnik (ITA) of RWTH Aachen University shows at the Elmatex booth (hall 3.0, D05) the exhibits „PolyTube“, „ScaffBag“, “Tailored Non-crimp Fabrics (T-NCF)” and a “hybrid reinforced Organo-sheet”.

These exhibits demonstrate how textile non-crimp fabrics could be designed tailor-made, how staple fibre nonwovens made of Carbon with 3D fabric could for the first time be used as a reinforcement structure, how to use the electronic conductivity of carbon fibres and recycled carbon fibres und how to apply an airbag for personal protective equipment in the building industry.

1. PolyTube

Carbon Fibres are used as reinforcement in the automotive and aerospace sector. EoL components and production waste fibres can be recycled to rCF (recycled carbon fibres). rCF may then be used to produce new components. An appropriate process is the fabrication of semi-finished nonwovens for further processing.

The exhibit is a GFP-tube with layers of rCF-nonwoven. The aim is the electrical functionalization of GFP-tubes using the electrical conductivity of rCF-fibres. It is thus possible to discharge static charges, to realise a cost-efficient heating of the tube and to detect defects within the pipe’s wall. For further information please contact christian.moebitz@ita.rwth-aachen.de.

Picture 1: PolyTube, Glass fibre reinforced plastic tube with rCF on the interior side, source: ITA

2. ScaffBag – sensor based airbag for protection from damage induced by falling

The personal protective equipment consists of an airbag system combined with a sensor-based inflation. The airbag is an OPW (one-piece-woven) structure with complex geometry. An important feature is the seamless textile structure, but with higher tensile strength and higher security standard than conventional products.

In addition, a purchase incentive can be created by "safety made in Germany". Optionally new standards for safety at work (in cooperation with professional association BG Bau) can be achieved. For further information please contact gesine.koeppe@ita.rwth-aachen.de.

Picture 2: Prototype of sensor-based airbag, source ABS Peter Aschauer GmbH

3. Tailored non-crimp fabrics

The production of tailored non-crimp fabrics (T-NCF) has a huge potential as a key technology for the fibre composite industry due to its high flexibility and low process costs.

The state-of-the-art production of structural fibre composite components in the automotive and aerospace industry is the production of non-crimp fabrics as rolled goods. They are tailored in accordance with the component geometry, the required component properties and mechanical and assembled via preforming.

Manual labour and a large amount of cutting waste account for 50 % of the process and component costs.

The T-NCF process integrates the presently cost-intensive preforming process within the non-crimp fabrics production and thereby leads to high cost savings. The high cost savings make the T-NCF technology interesting for large serial production e.g. in the automotive or aerospace industry.

On completion of the validation phase, the technology can be used in industrial scale within 3 or 4 years. For further information please contact Wilko.Happach@ita.rwth-aachen.de.

Picture 3: Tailored Non-crimp Fabrics, source: ITA

4. Hybrid-nonwoven reinforced organo sheet

The demonstrator shows a PA6-sheet that is reinforced with carbon staple fibres. Novelty of this material is the application of a combined nonwoven structure, which allows the individual design of nonwoven reinforcement structures. The demonstrator shows different possible reinforcement-structures by different surface materials. This product is the first of its kind worldwide. Staple fibre nonwovens can be combined to design a 3D-reinforcement-structure for composites.

Therefore, this development leads to the development of a novel material class. This material will be applied as functional surface material in lightweight construction. Besides good optic and haptic, the application of heat generation and EM-shielding for transportation and design applications is expected. For further information please contact frederick.cloppenburg@ita.rwth-aachen.de.

Picture 4: Polished section of a hybrid reinforced Organo-sheet, source: ITA

Pellet press enables thermomechanical textile recycling on a pilot scale at ITA

Since the end of 2025, the technical centre of the Institut für Textiltechnik (ITA) of RWTH Aachen University has been equipped with a pellet press from the manufacturer Amandus Kahl GmbH & Co. KG, Reinbek, Germany. This press can efficiently compact shredded synthetic textiles at a throughput of up to 25 kg/h and process them into pellets with a diameter of 4 mm.

Solid Air Dynamics wins second place at RWTH Innovation Award

On 30 January, RWTH spin-off Solid Air Dynamics was awarded second place in the RWTH Innovation Awards for its research in the field of aerogel fibres. Manufactured from renewable raw materials, aerogel fibres offer outstanding thermal insulation, are extremely lightweight and completely biodegradable, and can consist of over 90 per cent air.

Award-winning research for sustainable carbon fibre cycles

Sustainable recycling of carbon fibres is possible through targeted electrochemical surface modification, which makes the sizing of carbon fibres resistant to solvolysis. ITA PhD student Sabina Dann was awarded the MSW Award from RWTH Aachen University for her master's thesis on this development. The award ceremony took place on 12 November 2025 in Aachen.

Kick-off for the Textile Production of the Future: Establishment of a Textile Technology and Development Centre in Mönchengladbach, Germany

The Institut für Textiltechnik (ITA) of RWTH Aachen University, together with its partners, is pleased to announce that it has received approval for its joint initiative, ‘Textile Factory 7.0’. The goal of the project is the establishment of a technology and development centre for the textile industry in Mönchengladbach.

JEC World 2026 returns with an unprecedented content program

Recognized worldwide as the leading trade exhibition for composite materials and their applications, JEC World returns on March 10-12, 2026, at Paris Nord Villepinte as the most ambitious edition to date, in line with its motto “Pushing the limits”. As the must-attend event for the composites industry, JEC World will offer an unprecedented program, blending conferences, markets insights, technical sessions, awards, and above all, a unique experience and invaluable connections.

Beyond the wardrobe – innovative cotton takes the spotlight

Cotton can do more – a lot more. Cutting-edge textiles and high-tech products made from 100% cotton prove just how powerfully performance and sustainability can come together. That very surge of innovation is front and centre at the 38th Bremen Cotton Conference, taking place March 25–27, 2026, at Bremen’s Parliament on the historic market square – culminating in a bold and dedicated closing session on Friday. In the spotlight: performance upgrades for pure cotton, smart strategies for circular textile waste solutions, and pioneering concepts for demanding technical applications. From natural fibre–reinforced composites to highly effective flame-retardant solutions, cotton steps out of the closet and shows the future potential woven into every fibre.

Keeping print inclusive: Empowering women in the print industry

Across all industries, cultivating a diverse and inclusive workplace is increasingly recognised as valuable and essential to long-term success. However, despite the print industry’s significant advancements in technology and innovation, visible representation of women remains limited. As the sector grapples with low recruitment, it’s important to challenge outdated perceptions. Creating real change, however, requires collective effort - no single company can do it alone.