#Spinning

2019-07-08

Reifenhäuser Group invests in new production and assembly hall for flat dies

The Reifenhäuser Group has started construction of a new production hall at the headquarters in Troisdorf. With the groundbreaking ceremony, the project is now entering the intensive construction phase. The new production and assembly hall with an area of 3,000 square meters is expected to be completed by spring 2020.

Expansion of the components business with significant investments at the Troisdorf site

The Troisdorf-based family-owned company is investing almost seven million euros in the new building and its equipment. In addition, about ten million euros will be spent on production machines and intelligent processes over the next five years. "We invest in state-of-the-art, future-oriented technologies and create necessary conditions for a Industrie 4.0-capable manufacturing. “With the new building, we are clearly committed to the region and to production based in Germany", says CEO Bernd Reifenhäuser on the occasion of the groundbreaking ceremony. He added: "I am pleased that we are creating the basis for further growth today with the new production hall."

Ground-breaking ceremony for the extension of the flat die production at the Troisdorf site: Ralf Pampus, Head of Operations of Reifenhäuser Extrusion Systems, Bernd Reifenhäuser, CEO of Reifenhäuser Group, Klaus-Werner Jablonski, Mayor of Troisdorf, Uwe Gaedike, Managing Director of Reifenhäuser Extrusion Systems, Dirk Niehsen, Habau GmbH (left to right). (c) 2019 Reifenhäuser

The Reifenhäuser Group is planning a total of 40 to 45 million euros for growth measures at the German sites and in Wichita (Kansas, USA).

Further, the investment strategy will focus on research and development. As part of its sustainability strategy, Reifenhäuser is currently investing in its technology centers at the Troisdorf site. New laboratory and research extrusion lines are being created to work on sustainable solutions for plastics production.

Production of 300 dies per year

With the new production hall at its headquarters in Troisdorf, the Reifenhäuser Group is significantly expanding its production capacities. The newly founded Reifenhäuser Extrusion Systems (RES) business unit supplies components for demanding extrusion applications. "From 2020, we will be producing 300 flat dies for plastic extrusion in the new production hall every year," says Uwe Gaedike, Managing Director of Reifenhäuser Extrusion Systems. With the latest expansion of production and the highly modern technologies, Reifenhäuser is continuing its strategy of developing and manufacturing core components in-house. Uwe Gaedike: “We consistently align the new flat die production with Industrie 4.0. State-of-the-art machine technologies lead to optimized delivery times for our customers," predicts Uwe Gaedike.

Reifenhäuser Extrusion Systems supplies the extrusion lines business units of the Reifenhäuser Group as well as the free market.

INDEX 2026: Reicofil introduces RF 5.10 upgrade boosting output by 10 percent

At INDEX 2026, Reifenhäuser Reicofil will present its latest developments for the nonwovens industry under the guiding themes “Grow Together”, “Expand Together” and “Transform Together”. On this occasion, the leading manufacturer of nonwoven machinery will be unveiling two brand-new technology advancements – RF 5.10 upgrade and RF Core – at the show.

Reifenhäuser wins German Design Award for new user interface

At K 2025 in Düsseldorf, the Reifenhäuser Group unveiled its new company-wide machine user interface, which offers a uniform design language for blown film, flat film, and nonwoven lines – and stands out for its particularly simple operation. The overall concept impressed not only customers, but also the jury of the German Design Awards, who honored the system with the prestigious design prize during the trade fair.

Reifenhäuser NEXT: Tackling the skills shortage and achieving operational excellence with industrial AI

At K 2025, the Reifenhäuser Group will demonstrate Industrial AI's full potential for productivity in plastics processing. At the heart of the dedicated “Reifenhäuser NEXT” brand is a powerful AI chatbot that enables even inexperienced line operators to quickly solve complex tasks in their daily work, thereby maximizing availability, productivity, and quality.

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

From September 8 to 10, 2026, Trützschler will present its latest innovations in spinning and card clothing for state-of-the-art fiber processing at CAITME in Tashkent, Uzbekistan. Visitors are invited to meet the experts at Pavilion 2, Booth D50 and explore solutions designed to increase productivity, streamline processes, and ensure consistently high yarn quality. Key topics include the next-generation card TC 30i, the integrated draw frame IDF 3, the high-performance comber TCO 21XL as well as Trützschler Card Clothing’s new flat top series STEELTOP®.

BICO BCF yarn delivers impressive performance in field testing

In a joint development project with other partners, Barmag and Object Carpet have successfully tested BICO BCF yarn in the carpet manufacturing process. The results show that this innovative yarn technology offers significant performance advantages and opens up new possibilities for recycling-oriented carpet constructions.

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

The LYCRA Company, a global leader in fiber and technology solutions for the apparel industry, is reimagining the trade show experience at Intertextile Shanghai Apparel Fabrics Autumn Edition, which opened today in China. Building on the success of last year's ALL IN concept, the company has expanded its co-creation vision into a 356-square-meter Lifestyle District featuring partners Jingzili New Material, JYT Textile, Lianxingfa Knitting, and Trend Textile. The district is part of a larger 895-square-meter pavilion showcasing a total of 19 co-exhibitors. Together, they demonstrate how innovations in fiber, fabric, and garments can be combined to create compelling solutions for both work and play.

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.