[pageLogInLogOut]

#Software

Sumithra Garments adopts Coats Digital’s FastReactPlan

© 2023 Sumithra Garments
Coats Digital is pleased to announce that leading international woven apparel producer, Sumithra Garments (Pvt.) Ltd., has selected Coats Digital’s FastReactPlan to digitally transform its production processes, enabling it to provide complete visibility to planning and production operations for all relevant teams so it can eliminate low efficiencies and under- and over-capacity bookings; improve on-time delivery targets; minimise unnecessary time and material cost overheads, and significantly reduce firefighting on late order change requests.

Planning Across the Business

FastReactPlan will provide a highly visual, single source of planning information, digitally connecting all departments across the company to mitigate over- and under-capacity bookings, and reduce delivery delays, material costs and idle time

Coats Digital is pleased to announce that leading international woven apparel producer, Sumithra Garments (Pvt.) Ltd., has selected Coats Digital’s FastReactPlan to digitally transform its production processes, enabling it to provide complete visibility to planning and production operations for all relevant teams so it can eliminate low efficiencies and under- and over-capacity bookings; improve on-time delivery targets; minimise unnecessary time and material cost overheads, and significantly reduce firefighting on late order change requests. 


© 2023 Sumithra Garments
© 2023 Sumithra Garments


Founded in 1984, Sri Lankan headquartered Sumithra Garments (Pvt) Ltd. is a manufacturer and global exporter of woven apparel products, with special expertise in woven bottoms and outerwear. The company boasts a dedicated family of 4,000 employees and four state-of-the-art manufacturing facilities across Sri Lanka. Sumithra Garments produces 4.5 million garments per annum and has a turnover of over $40 million. It’s international customers include: Prana, Dillard’s, Tom Tailer, Asos, FatFace, Next, Marks & Spencer and Super Dry.






Eshaka Weerasinghe, Deputy General Manager (IT), Sumithra Garments (Pvt.) Ltd. said: "We found that maintaining separate updates on various Excel planning and capacity reports proved both time-consuming and highly inefficient. Inaccurate order information consistently created over- and under bookings which hindered production efficiencies and resulted in higher manufacturing costs, serious delays in production and consequently, late deliveries. Any last-minute change requests to orders also meant a high degree of firefighting across the production and planning teams as we had no single-source capacity overview to inform a quick and reliable solution. We consequently needed a dynamic, digital planning system that would revolutionise our planning and production processes quickly. The features, capabilities and strong reputation of FastReactPlan meant Coats Digital was the obvious partner for us.”

Part of Coats Digital’s core Manufacturing Solution Suite, FastReactPlan is a dynamic, highly visual production planning and control tool that optimises delivery, efficiency and lead times. Designed and developed specifically for footwear and apparel manufacturing plants, it helps companies integrate capacity, critical path, and materials into an integrated planning system.

Eshaka Weerasinghe, Deputy General Manager (IT), Sumithra Garments (Pvt.) Ltd. added: "Sumithra is currently running an Internal ERP to manage its end-to-end apparel manufacturing business. With FastReactPlan onboard, we are looking to enhance our Production/Capacity Planning functions to achieve a proactive, modern-day approach to decision making. FastReact is a perfectly matched application to align with our existing ERP, so that we can successfully achieve the desired improvements outlined in our digital roadmap. We look forward to improving our production efficiencies and ensuring we achieve speedy order processing every time for the benefit of all our valuable customers and stakeholders. ~

Charitha Liyanagoda, Sales Manager (Sri Lanka) Coats Digital, said: "We are delighted that Sumithra Garments has chosen Coats Digital’s FastReactPlan to digitally revolutionise it’s planning and production processes. FastReactPlan will enable Sumithra Garments’ planning teams to input key data just once, greatly reducing workloads and human errors to significantly improve the response speed of its planning and production teams – and we look forward to working closely with them to help them realise their digitisation goals so they can take advantage of new opportunities to future-proof their business successfully.”


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Software

#Texprocess 2026

Texprocess 2026: Style3D | ASSYST showcases AI, 3D, 2D and automation and meets strong industry response

Four days, countless discussions and a clear signal from the industry: the future of fashion is digital and AI-driven. At Texprocess 2026, Style3D | ASSYST demonstrated how AI, 3D and automation are already fundamentally transforming processes from design to production.

#Software

Coats Digital appoints Himanshu Mehrotra as Managing Director to lead next phase of cloud and AI-driven innovation

Coats Digital is delighted to announce the appointment of Himanshu Mehrotra as Managing Director to lead the company’s strategic direction, innovation agenda, and global growth as it accelerates the development of its cloud-native, AI-powered software solutions for the global apparel and footwear supply chain.

#Software

Tunicotex Group boosts OTDP to 85%, cuts planning time by 25% & expands production capacity by 40%

Coats Digital is delighted to announce that following the implementation of FastReactPlan, leading Tunisian premium knitwear manufacturer, Tunicotex Group, has significantly improved its on-time delivery performance from 75% to 85%, reduced planning time by 25%, minimised delays and penalty costs, and unlocked 40% additional capacity to take on more customer orders and support sustained business growth.

#Industry 4.0 / Digitalization

Suzhou Tianyuan boosts costing accuracy to 98% with Coats Digital’s GSDCost

Coats Digital is delighted to announce that Suzhou Tianyuan Garments Co., Ltd., a leading manufacturer of high-quality sportswear and functional apparel for global brands such as Adidas, FILA, ANTA, and The North Face, has achieved remarkable productivity and cost management improvements following the implementation of Coats Digital’s award-winning method-time-cost optimisation solution, GSDCost.

Latest News

#Dyeing, Drying, Finishing

Ferraro S.p.A. acquires the “Finishing” business unit of Cibitex S.r.l.

Ferraro S.p.A. and Cibitex S.r.l. are pleased to announce the completion of the agreement pursuant to which Ferraro S.p.A. has acquired the “Finishing” business unit of Cibitex S.r.l., specialized in the development and manufacturing of technological solutions for textile finishing.

#Recycling / Circular Economy

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

#Weaving

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

#Knitting & Hosiery

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

TOP