#Research & Development

2025-08-28

DigiCafé – Espresso meets Industry 4.0

Drink coffee and learn about Industry 4.0 in a fun way – that's what ITA PhD student Rosario Othen has made possible with his digital espresso machine. Rosario equipped the Quickmill espresso machine with a proportional-integral-derivative (PID) controller, programmable pump, integrated scale and current measurement.

All components are networked via the Message Queuing Telemetry Transport (MQTT) protocol, enabling process data such as temperature, time, flow rate, weight and energy consumption to be digitally recorded, analysed and visualised. The system is supplemented by a digital simulation model of the machine.

The coffee machine clearly demonstrates how existing systems can be digitised through targeted retrofitting – without expensive new purchases. This allows processes to be analysed, energy consumption and quality to be evaluated, and optimised through targeted parameter adjustment.

The entire development process, from technical retrofitting and data connection to digital modelling, was carried out at ITA Institut für Textiltechnik of RWTH Aachen University. The demonstrator has been used at trade fairs and training courses since 2023 to provide a low-threshold introduction to the Internet of Things (IoT), retrofitting and digital process optimisation. It has been continuously developed since then.

The project was implemented as part of the publicly funded Mittelstand-Digital Zentrum Smarte Kreisläufe (SME Digital Centre for Smart Cycles) and is a prime example of practical digitalisation in an SME context. It can be viewed or brought along at any time – please contact Rosario Othen ( rosario.othen@ita.rwth-aachen.de )

Small tolerances, big impact and a recyclable alternative to elastane

ITA Master's student Janne Warnecke investigated tension differences over the fabric width in the weaving process and thereby contributed to quality assurance; ITA Bachelor's student Jasmin Roos found a basis for the development of recyclable yarns and textiles. For these developments, they were awarded the Walter Reiners Foundation's Promotion and Sustainability Prizes on 27 November. Peter D. Dornier, Chairman of the Walter Reiners Foundation, presented the awards at the Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) in Aachen, Germany.

Aachen Summer School: Strengthening German-Korean cooperation in 4D and robotics

The Aachen Summer School has established itself as an important platform for promoting cooperation between RWTH Aachen University and Seoul National University. The focus is on practice-oriented research projects in the field of 4D and robotics technologies, which have been successfully implemented for years at the Institut für Textiltechnik of RWTH Aachen University.

Innovation center for textile circular economy inaugurated

Just over eight months after the foundation stone was laid, the new Innovation Center for Textile Circular Economy was officially inaugurated today at TITK Rudolstadt. Thuringia's Minister President Mario Voigt, TITK Director Benjamin Redlingshöfer, and other guests of honor cut the ribbon to the modern building complex and viewed the premises, which are now ready for occupancy. The “DICE – Demonstration and Innovation Center for Textile Circular Economy” is TITK's largest single investment to date. The Free State of Thuringia supported the total cost of €11.5 million with €8 million in GRW and FTI funding.

Sustainable design of Geosynthetics and roof underlayments made from recyclates

Is it possible to recover plastic recyclates from previously unused waste streams in order to produce high-quality fibers and films? How can bio-based polymer fibers be manufactured so as to allow adjustable biodegradability? These are the questions being addressed by researchers from the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE in the Zirk-Tex project.

More safety and comfort for protective clothing thanks to auxetic fabrics

When everyday materials are pulled, they stretch or elongate in the direction of the pull and become narrower in cross-section. We can also observe this property in two-dimensional textiles. Auxetic structures behave differently here. They have the striking property of not changing under tensile stress or even increasing their width or thickness. These properties are advantageous, for example, in protective textiles or textile filter media. The DITF are researching auxetic fabrics for various applications.

Fraunhofer CCPE presents the “Monomaterial Design Set” – Innovative solutions for circular product design

Composite materials made from different types of plastic often extend the lifetime of products but make recycling more difficult in the circular economy. That is why Fraunhofer CCPE has developed the “Monomaterial Design Set”. This new approach helps to reduce the variety of plastics used in durable products and offers circular solutions for designers and product developers.

Waste2Fashion: FTTH Committed to advancing Circular Fashion in the Mediterranean

As an official partner of the Waste2Fashion project, the Tunisian Federation of Textile and Apparel (FTTH) participated in the Kick-off Meeting held on 10–11 December in Spain. The event brought together project partners from across the Mediterranean, including Spain, Italy, Egypt, Lebanon, and Tunisia, to align on a shared vision and initiate the first implementation steps.

AATCC announces 2025 Herman & Myrtle Goldstein Graduate Student Paper Competition winners

The American Association of Textile Chemists and Colorists (AATCC) recognized the winners of the 2025 Herman & Myrtle Goldstein Graduate Student Paper Competition. Founded in 1982 to give student members the chance to conduct and present original research, the competition was renamed in 1994 in honor of Herman and Myrtle Goldstein, following their US$60,000 endowment. Their gift is a lasting remembrance of their dedication to young people in the textile industry.

Yanpai expands nonwovens capacity with two new ANDRITZ needlepunch lines

Zhejiang Yanpai Filter Technology Co., Ltd. (hereinafter referred to as “Yanpai”) has placed an order with international technology group ANDRITZ for two high-performance needlepunch lines. The equipment will be installed at Yanpai’s headquarters facility in Tiantai County, China. Commissioning is scheduled for the third quarter of 2026.