[pageLogInLogOut]

#Research & Development

ITA: High-performance warp knitting machine "BIAXTRONIC CO" from Karl Mayer facilitates production of innovative semi-finished fibre products

BIAXTRONIC CO opens new research opportunities (c) 2020 ITA
Technical textiles play a central role in all areas and application fields of ITA. Over the years 1999 to 2011 the ITA Construction Composites research group developed as part of the Collaborative Research Centre 532 textile reinforcement structures for concrete structures with the help of the current in-house machine (Karl Mayer Malimo).

With the procurement of the high-performance warp knitting machine with course-oriented weft-insertion system, further development and production of reinforcement structures for concrete matrices are aspired. Furthermore, the new machine will also be used for the development of functional samples/prototypes in other application fields such as:

  • Production of hybrid knitted fabric structures over a non-woven substrate
  • Manufacture of unidirectional (UD) fabrics for fibre-reinforced plastics and plain knitted fabrics for thermal textiles in the mobility sector
  • Reinforcement of wound dressings in the medical textiles sector.

The new machine platform comes with new features which open up new research avenues for ITA and its research partners (as depicted in figure "BIAXTRONIC CO opens new research opportunities").

The possibility to feed in base substrate will allow ITA to fundamentally research applications in the field of geotextiles. The installed Karl Mayer Command System “KAMCOS” includes an ethernet interface for integration into an existing network, which fulfils the requirements for research topics in the field of Industry 4.0, inline quality control, sociology, networking of the process chain etc. The newly developed electronic guide bar control system and the possibility to vary process parameter inline will improve the product quality substantially and help in producing locally adapted tailored textiles.



ITA thrives on the development of new innovative technologies and products, which mainly result from bilateral research projects between industry and universities. Thus, with the acquisition of the BIAXTRONIC CO ITA is looking forward to undertake collaborative projects with national and international partners in the coming years. ITA plans to unveil the BIAXTRONIC CO on 21st January 2021 (save the date!) and cordially invites interested partners to attend the one-day industry event in Aachen.

This acquisition of the BIAXTRONIC CO is funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) and the state of North Rhine-Westphalia, project number INST 222/1264-1 FUGG. ITA extends its gratitude towards the DFG and the state of North Rhine-Westphalia for their financial support.


More News from Institut für Textiltechnik of RWTH Aachen University (ITA)

#Research & Development

First "Korea Day" at RWTH Aachen attracts more than 300 participants

The inaugural Korea Day in Aachen brought together representatives from science, business and Korean institutions to strengthen German-Korean cooperation in research, technology and education. The Institut für Textiltechnik (ITA) of RWTH Aachen University was among the participating organisations.

#Research & Development

Aachen Summer School: Textiles become smart through 3D printing and origami

From 21 to 29 September 2026, the Aachen Summer School will transform Institut für Textiltechnik (ITA) of RWTH Aachen University into a laboratory of the future: over the course of a week, students will use origami folding techniques and 3D printing to develop active textile structures capable of performing programmable movements. This interdisciplinary event combines theoretical foundations with practical prototyping – from digital modelling right through to functional textile prototypes.

#Research & Development

ITA has developed a washable digital smart jacket with real-time feedback and an AI-powered app for rehabilitation

As part of the PhysioTaix research project, the Institut für Textiltechnik (ITA) of RWTH Aachen University is developing a digital smart jacket with integrated sensors. The jacket is washable and reusable; it tracks movements during rehabilitation exercises in real time and transmits the data to an app.

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

More News on Research & Development

#Research & Development

POLYMERS-5B develops high-performance bio-based polyesters from agricultural waste

The European research project POLYMERS-5B is developing an integrated enzymatic biorefinery to convert agricultural by-products from Mediterranean food production into valuable raw materials for the food, cosmetics and bio-based plastics industries. Using tomato and olive pomace as feedstock, the process aims to recover several product groups from the same biomass stream. The consortium will present its latest technical developments and market findings at Ecomondo 2026 in Rimini on 3 November.

#Research & Development

STFI showcases new Textile LAB Professional with focus on climate protection and sustainable technologies

The Sächsisches Textilforschungsinstitut e. V. (STFI) in Chemnitz is organising a themed day on 3 December 2026, focusing on climate protection and the environment. As well as showcasing current applications for green cities and natural fibres for lightweight construction, the event will feature machine demonstrations in the new Textile LAB Professional. Under the motto ‘Design meets Technology’, this networking event will also provide an insight into artistic student projects, thereby facilitating a professional exchange on creative perspectives and modern technologies for climate protection and the environment.

#Research & Development

25 years of medical devices: ITVP combines experience with innovation

ITV Denkendorf Produktservice GmbH (ITVP) is celebrating its 25th anniversary. On October 1, 2001, ITVP was founded as a subsidiary of the German Institutes of Textile and Fiber Research Denkendorf (DITF), Europe’s largest textile research center. This spin-off company made it possible to consolidate expertise in medical technology and significantly expand production, which had previously been initiated mostly in the DITF’s cleanrooms.

#Research & Development

An eco-friendly alternative to fluorocarbon treatments

Protective and outdoor clothing derives its durable water-, dirt- and oil- repellent properties from the application of fluorinated polymers or per- and polyfluorinated low-molecular- weight chemicals (PFCs). The beneficial properties thus achieved on textiles are offset by environmental and human health risks. For manufacturers of sports, medical, protective and automotive textiles, researchers at the Sächsisches Textilforschungsinstitut e.V. and the Leibniz Institute for Polymer Research have developed liquid-applied dispersions and solutions to functionalise textiles without the use of fluorine.

Latest News

#ITMA Asia + CITME 2026

Groz-Beckert to present innovations across six textile technology sectors at ITMA Asia 2026

From November 20 to 24, 2026, Groz-Beckert will be presenting its highlights and innovations across the various product areas – Knitting, Weaving, Nonwovens, Sewing, Tufting and Spinning – in Hall 4.1, Booth D41 at the ITMA ASIA + CITME 2026.

#ITMA Asia + CITME 2026

Vandewiele to showcase weaving innovations and automation solutions at ITMA Asia 2026

At ITMA ASIA + CITME 2026, taking place from November 20 to 24 in Shanghai, Vandewiele will present a broad range of technologies for weaving, carpet manufacturing, tufting, yarn processing and automation. The company's innovations focus on increasing productivity, improving process efficiency, reducing resource consumption and providing greater flexibility in textile manufacturing. Visitors can explore the latest developments at Booth D01 in Hall 3 of the National Exhibition and Convention Center (NECC).

#ITMA Asia + CITME 2026

KARL MAYER expands TM WEFT capabilities for fashion fabrics at ITMA ASIA 2026

A new E 36 gauge, an EL pattern drive and improved yarn tension regulation extend the application possibilities of KARL MAYER's TM WEFT warp knitting machine. At ITMA ASIA 2026, the company will demonstrate the developments alongside a collection of woven-like warp knitted fabrics for fashion and apparel.

#Recycling / Circular Economy

Textiles Recycling Expo USA 2027 opens registration and expands with manufacturing exhibition

The second edition of Textiles Recycling Expo USA will take place on 7–8 April 2027 in Charlotte, North Carolina. Following a debut that attracted more than 1,800 visitors and 95 exhibitors, the event will expand its exhibition and conference programme and will be held alongside the new Textiles Manufacturing Expo.

TOP