[pageLogInLogOut]

#Research & Development

ITA: High-performance warp knitting machine "BIAXTRONIC CO" from Karl Mayer facilitates production of innovative semi-finished fibre products

BIAXTRONIC CO opens new research opportunities (c) 2020 ITA
Technical textiles play a central role in all areas and application fields of ITA. Over the years 1999 to 2011 the ITA Construction Composites research group developed as part of the Collaborative Research Centre 532 textile reinforcement structures for concrete structures with the help of the current in-house machine (Karl Mayer Malimo).

With the procurement of the high-performance warp knitting machine with course-oriented weft-insertion system, further development and production of reinforcement structures for concrete matrices are aspired. Furthermore, the new machine will also be used for the development of functional samples/prototypes in other application fields such as:

  • Production of hybrid knitted fabric structures over a non-woven substrate
  • Manufacture of unidirectional (UD) fabrics for fibre-reinforced plastics and plain knitted fabrics for thermal textiles in the mobility sector
  • Reinforcement of wound dressings in the medical textiles sector.

The new machine platform comes with new features which open up new research avenues for ITA and its research partners (as depicted in figure "BIAXTRONIC CO opens new research opportunities").

The possibility to feed in base substrate will allow ITA to fundamentally research applications in the field of geotextiles. The installed Karl Mayer Command System “KAMCOS” includes an ethernet interface for integration into an existing network, which fulfils the requirements for research topics in the field of Industry 4.0, inline quality control, sociology, networking of the process chain etc. The newly developed electronic guide bar control system and the possibility to vary process parameter inline will improve the product quality substantially and help in producing locally adapted tailored textiles.



ITA thrives on the development of new innovative technologies and products, which mainly result from bilateral research projects between industry and universities. Thus, with the acquisition of the BIAXTRONIC CO ITA is looking forward to undertake collaborative projects with national and international partners in the coming years. ITA plans to unveil the BIAXTRONIC CO on 21st January 2021 (save the date!) and cordially invites interested partners to attend the one-day industry event in Aachen.

This acquisition of the BIAXTRONIC CO is funded by the Deutsche Forschungsgemeinschaft (DFG, German Research Foundation) and the state of North Rhine-Westphalia, project number INST 222/1264-1 FUGG. ITA extends its gratitude towards the DFG and the state of North Rhine-Westphalia for their financial support.


More News from Institut für Textiltechnik of RWTH Aachen University (ITA)

#Research & Development

ITA postdoc Dr Leonie Beek is revolutionising oil filtration with a bionic textile

On various biological surfaces, oil is adsorbed from water surfaces and transported along the leaf. In her dissertation, ITA Postdoc Dr Leonie Beek transferred this effect to a technical textile using her Bionic Oil Absorber (BOA), which can remove up to 4 litres of diesel per hour from water at technological readiness level 4. For this development, Dr Beek was awarded the Paul Schlack Prize 2025 for her dissertation ‘Bionic textiles for oil-water separation modelled on superhydrophobic biological surfaces’ on 10 September 2025. The award ceremony took place during the opening event of the Dornbirn GFC Global Fiber Congress in Austria.

#Research & Development

Cooperation between Germany and India (Tamil Nadu) in the field of AI-supported manufacturing, robotics and smart textiles

The Tamil Nadu Industrial Development Corporation (TIDCO) and the Institut für Textiltechnik (ITA) of RWTH Aachen University are planning to cooperate in the future in the field of AI-supported manufacturing, robotics and smart textiles. At the same time, the aim is to promote talent exchange and a sustainable Indian-German partnership.

#Research & Development

DigiCafé – Espresso meets Industry 4.0

Drink coffee and learn about Industry 4.0 in a fun way – that's what ITA PhD student Rosario Othen has made possible with his digital espresso machine. Rosario equipped the Quickmill espresso machine with a proportional-integral-derivative (PID) controller, programmable pump, integrated scale and current measurement.

#Research & Development

Roshan Paul appointed as Full Professor by invitation at UBI, Portugal

Roshan Paul, Ph.D. (Tech.) was recently honoured with the position of Full Professor (by invitation) Professor Catedrático Convidado by the Rector, Prof. Mário Lino Barata Raposo of University of Beira Interior (UBI), Portugal https://www.ubi.pt/en. This highest position was offered to him in recognition of his outstanding scientific contributions, particularly for pioneering sustainable innovations in textile processing technology.

More News on Research & Development

#Research & Development

The Textile Institute marks 100 years with a global expansion drive

Fresh from its highly successful 63rd conference held in Porto, Portugal, from October 7-10, The Textile Institute (TI) will celebrate a major milestone at the ITMA Asia+CITME textile machinery exhibition in Singapore later this month.

#Recycling / Circular Economy

Closing the Loop in the Textile Industry: Value Creation in the State of Brandenburg

How can the state of Brandenburg benefit from a circular textile industry? This question is addressed in the new policy paper "Closing the loop in the textile industry: Value creation in the state of Brandenburg." Based on the „TexPHB“ feasibility study funded by the Brandenburg Ministry of Climate Protection, it shows how textile waste can be integrated into new value chains.

#Research & Development

Better, faster, bio-based: Functional new Plastic alternatives

How can new bio-based and biohybrid materials with improved features be developed faster? Six Fraunhofer institutes are jointly exploring this question in the SUBI²MA flagship project, using an innovative bio-based polyamide developed by Fraunhofer researchers as a model. Its specific properties make it a promising alternative to fossil-based plastics.

#Research & Development

A smarter way to verified Chemical Compliance

Hohenstein and GoBlu Drive Innovation in Sustainable Supply Chain Management As regulatory demands, customer expectations, and sustainability goals continue to grow, the ability to manage chemical compliance and data across complex supply chains has become critical. Hohenstein and The BHive® by GoBlu are initiating a strategic partnership to enhance chemical management in the textile sector. The collaboration delivers more than just a service – it provides an integrated, future-ready solution for brands, manufacturers and suppliers seeking trusted chemical management and credible sustainability.

Latest News

#Recycling / Circular Economy

textile.4U publishes special edition “Top 100 Textile Recycling Companies 2025”

With a comprehensive 176-page special edition, textile.4U is dedicating its latest issue entirely to one of the most dynamic and influential topics in today’s textile industry: textile recycling. The new issue, published exclusively in high-quality print, presents the Top 100 textile recycling companies researched and selected by TexData – organizations that already play a key role in the transition to circular textiles or are expected to have a significant impact in the near future.

#ITMA Asia + CITME Singapore 2025

KARL MAYER is launching two machines that set new standards in performance and cost-effectiveness

At this year's ITMA ASIA + CITME, KARL MAYER is exhibiting two advanced developments in the field of tricot machines. Both newcomers expand the portfolio with highly practical solutions for increased efficiency and cost-effective production – making the exhibition booth once again a focal point for more than just the warp knitting industry.

#ITMA Asia + CITME Singapore 2025

Uster presents novelties at ITMA Asia + CITME 2025

There’s news from Uster Technologies to be announced for the industry’s upcoming event in Singapore. The Uster 360Q universe is growing with new products, solutions and services. Innovation developments can also be recorded in the fields of man-made fiber testing and fabric inspection. Uster innovations address the industry’s trending topics as mill management and process control, optimization of delivered fabric quality and yield.

#Textiles & Apparel / Garment

Nike unites innovation, design and product teams to accelerate athlete-centered innovation

Nike, Jordan Brand and Converse are joining forces under a new, athlete-focused creation structure aimed at accelerating innovation and driving growth across NIKE, Inc. The new setup unites the Innovation, Design and Product teams from all three brands into a single “creation engine” that will enable greater sharing of insights, technology and manufacturing methods throughout the innovation process. This integration is part of Nike’s new Sport Offense strategy and is designed to enhance the creation of products that help athletes perform at their best.

TOP