#Nonwovens / Technical Textiles

2021-09-20

Tufropes to develop unique pentamerous technology based on Truetzschler Nonwovens’ and Voith’s CP equipment

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

India has a huge potential concerning hygiene-related nonwoven products. Wet and dry wipes lift hygienic standards in baby and body care. Since all these products are single-use items, the need for environmental-friendly products cannot be doubted.

Founded in 1992, Tufropes today is a leader in providing high quality and technologically superior rope and netting solutions. Known for its emphasis on quality and safety, Tufropes’ rope and netting solutions are used in a wide array of industries such as aquaculture, marine, safety, sports, shipping and defense.

Targeting the nearly untapped market of locally made, disposable nonwoven products, Tufropes decided to embark on the journey of establishing a progressive and sustainable nonwoven production line with pentamerous technologies. Truetzschler/Voith’s carded/pulp (CP) technology combines a cost-effective, wet-laid pulp layer and a carded web layer from cellulosic fibres.

The management team at Tufropes opted for Truetzschler Nonwovens and Voith for good reason to supply machinery and be the technology partners in this new project.

“The team of Truetzschler and Voith stands out due to extensive experience with the wet-laid/hydroentangled d nonwoven technology. Several wet-laying/spunlacing plants and their CP line at a European customer is running at full capacity. Besides profound knowledge, expertise and running solutions, the local set-up of both companies in India convinced us. We wanted to invest in a unique and progressive technology and we are pleased to have found the best partners in Truetzschler and Voith to realise our first step into a new business field.”, says Tufropes’ Madhav Goel, (Promoter/Director).

Tufropes new production will deliver fully functional, affordable and 100% bio-degradable nonwovens. “A special advantage of our CP nonwovens technology is the very consistent distribution of stock suspension for highly flat profiles,” explains Oliver Crasser, Sales Manager Inclined Wire Solutions at Voith Paper. “The NCT high-speed card delivers a carded web into the manufacturing process. It offers additional flexibility in web forming and end products.”, adds Christian Maennich, Area Sales Manager at Truetzschler Nonwovens. A.T.E's Product Head for Nonwovens, Rupali Chitnis, closely works together with Truetzschler Nonwovens. She is excited: “Truetzschler and Voith implement a customer-oriented, tailor-made solution that guarantees an efficient and sustainable nonwoven manufacturing process. This project will equip Tufropes to manufacture superior quality, eco-friendly nonwoven products for the mass market. A perfect solution for India.”

Energy efficiency in spunlacing

Drying is an important step for producing high-quality nonwoven products. But evaporating moisture at rapid speed is very energy intensive. That’s why their innovators created the Modular Performance Dryer (MPD). It delivers excellent performance and reduces energy consumption when drying cotton, viscose and pulp nonwovens. Its compact design saves floor space – and the MPD even fits into existing lines! The first successful installation of this flexible and future-proof solution is now cutting costs and supporting sustainability for their longstanding customer, Lentex.

Redefining nonwovens carding with the X-Series

Nonwoven textile producers are getting squeezed by two powerful forces. On one side, costs for energy and fibers are rising. On the other, customers demand increasing levels of quality, flexibility and sustainability. Two next-generation nonwoven cards from Trützschler are now easing that pressure – by improving performance, boosting resource-efficiency and giving nonwovens the X-factor!

T-SUPREMA: Live Demonstration of versatility

Nonwovens producers looking for solutions for extremely versatile nonwovens for many applications will find them in the T-SUPREMA needling lines. At Techtextil trade fair in Frankfurt, Germany in April, the Trützschler Nonwovens team demonstrated the performance of T-SUPREMA live at customer events. Customers were impressed by the flexibility of the needle-punching line.

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

SHIMA SEIKI returns to ShanghaiTex

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Hong Kong and Chinese market subsidiary SHIMA SEIKI (HONG KONG) LTD., will exhibit at the ShanghaiTex 2025 exhibition (Booth No.: Hall N3, Booth A20) held in Shanghai, China this month. This marks the return of SHIMA SEIKI to ShanghaiTex after a 14-year hiatus, its last exhibit at the show having been in 2011.

Fraunhofer CCPE presents the “Monomaterial Design Set” – Innovative solutions for circular product design

Composite materials made from different types of plastic often extend the lifetime of products but make recycling more difficult in the circular economy. That is why Fraunhofer CCPE has developed the “Monomaterial Design Set”. This new approach helps to reduce the variety of plastics used in durable products and offers circular solutions for designers and product developers.