#Knitting & Hosiery

2020-04-22

Warp knitted power jersey for innerwear

Warp Knitting technology is one of the most versatile technologies in textile production. A wide range of machine gauges, yarns, and possible patterns facilitates the production of countless different textiles with special properties.

Traditional fabric, new production – JERSEY EVOLUTION

Typical products from other textile manufacturing technologies can be used and combined with the technological advantages of warp knitted textiles – as demonstrated by the outcome of KARL MAYER’s latest textile product development. Perfectly timed for Interfiliére in January 2020, the innovation department has developed a collection of warp knitted jersey fabrics titled JERSEY EVOLUTION. The production equipment used is the high-performance warp knitting machine HKS 2-S. “With these innovative jersey warp knitted fabrics, we want to open new doors in the world of innerwear, or fabric worn close to the skin,” said Textile Technician Melanie Bergmann. The particular benefits of these new fabrics include a soft, sleek feel that’s fine and smooth to touch, with high elasticity but resistance to permanent loss of shape, as well as smooth, free-cut edges. These characteristics are backed by specially chosen machine configurations and lapping technology: the very good recovery capacity of the bi-elastic fabric is created by implementing a two-needleoverlap.

Thanks to a special meshing of the elastane threads, firm and straight edges are created which have a very low or zero tendency to curl. The chosen lapping, together with a high machine gauge, ensure a smooth, fine surface and a flowing fall – or a look and feel customary to circular knit fabrics. But in comparison to circular knit, the manufacturing process of the highly elastic, warp knitted power jersey is substantially more productive. A HKS 2-S boasts the same output as around 2.5 circular knitting machines. This high-performance warp knitting machine also offers advantages with regards to spare parts. The needle leads in warp knitting machines can last up to six times longer than those in circular knitting machines. Thanks to this long usage cycle, costs for a set are halved, which results in running costs being lowered considerably. JERSEY EVOLUTION garnered a lot of attention at Interfiliére with its impressive performance. “We had many conversations with representatives from international lingerie labels. There were also some knitwear manufacturers among them, who wanted to learn more about the technology and its possibilities,” explained Gabriela Schellner, Senior Manager of Textile Technology at KARL MAYER.

KARL MAYER invites the Global Textile Industry to celebrate its 90th anniversary at its German Headquarters in 2027

KARL MAYER is turning its anniversary year 2027 into a milestone for the textile sector. To mark its 90th anniversary, the industry leader is inviting customers, partners, and experts from around the world to a unique event series in September aimed at pushing boundaries, unlocking new opportunities, and jointly setting the course for a new era in textiles – just as KARL MAYER has done throughout its history. The company’s headquarters in Obertshausen, near Frankfurt, is the place to be.

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.

SHIMA SEIKI to showcase flat knitting and digital design solutions at Egypt Stitch & Tex

Leading Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its sales representative in Egypt, TTS (EL MASRIA FOR TRADE & TECHNICAL SERVICES), will participate in the upcoming 24th International Exhibition for Textile & Carpet Machineries, Printing Technologies and Accessories (Egypt Stitch & Tex) to be held in Cairo, Egypt this month.

3D designs with a wow factor made on HKS 4-M EL ECO: When crepe, ruffles, and sheer fabrics redefine fashion

Seersucker, flip-flap items, Fırfır, or crepe materials: structured fabrics have long been more than just a passing trend. They lend timeless looks depth, dynamism, and an exciting tactile dimension. Whether classic striped patterns or modern solid-color interpretations, these versatile pieces pair perfectly with casual and business-casual outfits and effortlessly create a modern look.

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

ITMF names three winners of the Sustainability & Innovation Award 2026

Three projects from the UK, Korea and China have been selected as winners of the ITMF Sustainability & Innovation Award 2026. The projects address textile-to-textile recycling, chemical recycling for automotive textiles and a regenerative approach combining silk production with ecological restoration.

Durak Maxibalance thread supports users’ movement and balance comfort

Durak Tekstil, a leading brand in its industry, has developed Durak Maxibalance, a new product engineered with bio-ceramic and FAR IR technology. Ushering in a new era for sportswear, activewear, and medical textiles, this technology offers features designed to support balance and movement comfort by reflecting the energy absorbed from the body back into it.