FONG'S with "One-stop GREEN Innovation" at India ITME 2012

A series of world renowned equipment in the textile industry will be showcased during the exhibition at Booth S1/U2, Hall 6, Bombay Convention & Exhibition Center, namely JUMBOTEC High Temperature Dyeing Machine, ALLWIN High Temperature Package Dyeing Machine and FC30 Program Controller.

The FONG’S group, serving over 7,000 customers worldwide, is known as one of the key players in the dyeing and finishing machinery industry. Having had a reshape of the organization in the past years, the Hong Kong based company now covers profound knowledge and experience of the continuous as well as the discontinuous finishing processes with the well-known brands, FONG’S, GOLLER, THEN, XORELLA, MORTFORTS FONG’S and FONG’S WATER TECHNOLOGY in its portfolio.

FONG’S – TEC SERIES
Booth S1/U2, Hall 6, BCEC

TEC Series High Temperature Dyeing Machine
The requirements for the ecological and environmental protection and increasing cost of energy in the global textile market become the most essential factors that the dyeing and finishing industry must concern for operation.  Simultaneously, the dye house owner must maintain the highest quality products.  As such, "Low Cost, High Quality, Environmental Protection" are the interlink criteria and how all these aspects can be put into the production line?

New generation of TEC series High Temperature Dyeing Machine (Picture 1), the state-of-the-art design has achieved the above aspects.  It is suitable for different dyeing process with various types of natural, synthetic and blended fibers, aiming to provide complete solutions: “Efficiency, Energy Saving, Environmental Friendly”.

Efficiency (Versatile Application):  TEC series is specially designed for fabric which is having tight and crease marks sensitive structure, such as 40S/2, 26S/1, 20S/1, tightly knitted fabric, and sensitive shade (E.g. Turquose).

Energy Saving:  With various new functions, cotton reactive dyeing process takes about approximately 248 minutes for light color.

Environmental Friendly:  The water consumption for reactive dyeing cotton fabric is lower to 27.5, 37.8 & 47.6 L/Kg for light, medium & dark shade respectively.

Capacity: The new TEC Series offers various capacities per chamber: 300kg (JUMBOTEC), 250kg (MIDITEC) and 200kg (MINITEC).  Customer can choose in the range of 1-12 tube.

FC30 color multi-function controller:  By the Fuzzy Logic temperature control function, the dye liquid temperature deviation can be minimized at + / -0.3 ° C.

Patented design - “Lint Collector”:  Specially designed for loose structure type such as terry towel and fleece, the collector can accumulate lint at the bottom and discharge it during draining.

Fong’s will exhibit JUMBOTEC (300kg/tube) with FC30 color multi-function controller in India ITME 2012.
 

Fong’s – ALLWIN High Temperature Package Dyeing Machine
Booth S1/U2, Hall 6, BCEC

The ALLWIN High Temperature Package Dyeing Machine offers an unprecedented liquor ratio as low as 1: 4 with its integrated design of REV-pump, heat exchanger and the flow reversing system (patent granted). The newly designed integrated circulating system results in space saving by approx. 30% as compared with conventional machine arrangements.

The versatile machine is suitable for various types of fibres: natural and man-made fibres and their blends: 100% cotton, polyester, polyester/cotton, acrylic, polyamide (nylon), wool, ramie/cotton etc. Different forms of yarns can be dyed such as packages, cheese, cones, hanks, loose fibre, etc. The capacity range goes from 28 kg to 9129 kg.

According to the test conducted by Fong’s National Engineering Co., Ltd, ALLWIN dyeing machines shorten the total processing time for cotton yarn down to 276 minutes, saving electrical and water consumption respectively by over 40% and chemical cost by 19% compared with conventional machines. The ILC Intelligent Levelling Control System monitors the flow through the package from outside-in to inside-out and vice versa. The ILC improves the levelling of colour throughout the whole package thereby reduces yarn loss and increases reproducibility from batch to batch. The outstanding performances of these features save total production cost by 30%, making it a premium choice for yarn dyeing facilities everywhere.

The main features of this series machine are:

Compact Piping Layout:  The compactness of piping achieved to reduce 25% space saving and extreme low liquor ration of 1:4.

Fuzzy Logic Temperature Control: This exclusive design can control the temperature inaccuracy within +/- 0.3oC.

ILC:  Intelligent Levelling Control System improves levelling throughout the whole package layer and reduces yarn lost.

AIR+:  Advanced Intelligent Rinsing System shortens the rinsing time and reduces water consumption

Pic 1: ALLWIN High Temperature Package Dyeing Machine offers extraordinary liquor ratio as low as 1: 4, reduces process time and energy consumption for the maximum cost effectiveness of your dye house.

Fong’s - FC30 Program Controller
Booth S1/U2, Hall 6, BCEC
New generation of FC30 program controller has a 6.5-inch 640x480-pixel, TFT color LCD display together with novel control functions, provides the most cost-effective dye cycle control. FC30 can also integrate with FONG’S and THEN TDS central computer system, providing comprehensive control management.

TFT color LCD display: 6.5-inch 640x480-pixel, TFT color LCD display

Schematic Diagram: The Schematic diagram clearly shows most of the important operating parameters of each batch in the same screen.

Processing Curves: FC30 program controller can store up to 8 different processing curves. User can select displaying maximum of 4 different processing curves on the same screen. User can also define 4 sets of processing curves with their own combinations.

Utility Consumption Report: Estimated utility consumption report of water, electricity and steam of each batch is provided as standard. Actual consumption values can be shown if the machine equips with metering devices of water, electricity and steam.

Navigation Function: Navigation function provides a number of pre-set dyeing procedures and the corresponding operation parameters. User can simply select just the product code (type of fabric or yarn), and all the operation parameters can be automatically inputted into the dyeing procedure and the batch starts immediately.

User can also create custom database, defining different product codes (type of fabric or yarn) with required operation parameters and dyeing procedures. User can then simply select pre-set product code to operate the machine, minimizing repetitive inputs and human error.

FC30 can also integrate with FONG’S and THEN TDS central computer system, providing comprehensive control management.

THEN – The SYNERGY 500 G2
Booth S1/U2, Hall 6, BCEC

The classic in piece dyeing: THEN-AIRLFOW®, state of the art
The latest version of the legendary THEN-AIRFLOW®, the SYNERGY 500 G2, is suitable for all kind of fibres (except pure wool), making it the perfect high temperature choice for every dye house. The machine with the lowest liquor ratio in the market satisfies the highest demands in terms of efficiency and ecology due to the patented AIRFLOW- technology.

In addition, the latest model benefits from extra features, like the self-cleaning filter system or the “hot drop” facility, saving additional 25% of process time and giving the customer one batch more per day- not to mention the savings in chemicals, energy and water.

Pic. 2: THEN first launch 250kg per tube, THEN-AIRFLOW®, the SYNERGY 500 G2, is suitable for all kind of fibres.

GOLLER – UNIVERSA conveyor dwelling compartment

Booth S1/U2, Hall 6, BCEC

Goller has always been standing in the forefront of innovation, and dedicating to the optimization of production processes for our customers to reduce energy consumption, reduce production cost and enhance the product quality. In order to meet different process requirements, our development and production of continuous wet processing equipment include a variety of washing ranges, mercerizing machines and scouring and bleaching machines for cotton knitted fabrics etc.. For the prevalence of high energy consumption, labor-intensive and poor process reproducibility in the traditional rope washing, now many of the high-end knitted product manufacturers have been gradually shifted to open width pre-treatments.

It is noteworthy that in continuous open-width process, in addition to density washing, such as washing after mercerizing, but reactive washing, such as soaping for washing after dying and fixation for washing after acid printing, sufficient time is needed for the reaction taking place between fabric and chemicals. To meet the demand of our customers, Goller is specially launched of the new UNIVERSA conveyor dwelling compartment (fabric content in UNIVERSA depends on the length of the chamber).

In this new UNIVERSA, the conveyor belt is made of stainless steel in design which will bring a more stable condition in the transport of fabric. According to the process requirements, the dwelling time of fabric inside the UNIVERSA can be set in the process management system Goller Multidata. The UNIVERSA is connected to the filter device which can effectively filtrate the impurities and fluffs coming out from the fabrics. Most worth mentioning is that the UNIVERSA has a flexible high and low liquid level adjustment device. So fabric spray washing can be used in low liquid level, but also in high liquid level for dipping washing. The combination of these two processes can make the washing more even, more flexible and of better product handling results. For fabrics of different weight, or different dwelling time, the need of fabric piling height are different, and you can adjust the height of fabric soaked in liquid for the best response to treatment. 

The new GOLLER UNIVERSA conveyor dwelling compartment with SINTENSA TANDEM washing unit and 3-bowl high efficiency squeezer running in synchronization.