SAVIO AT ITME 2012

It is well known that INDIA, still today, is ranked as the second biggest textile machinery market in the world after China, followed by Turkey, Bangladesh and Indonesia.
On the other hand, SAVIO MACCHINE TESSILI is present on the Indian market since 1991. Today through SAVIO INDIA LTD is placed in the Indian market as a textile machinery manufacturer as well as distributor of SAVIO products.
Savio India is the manufacturing unit located in Coimbatore, Tamil Nadu. It was set up with an intention of providing the world class SAVIO products, specific to India’s textile market. In 2008, the unit started manufacturing Two-for-one twisters with Italian technology, for local and export market.
With its corporate office located at Coimbatore with a strength of about 200 people and sales and service offices also at Ludhiana and Kolhapur, the company is presently serving the whole territory of India, Nepal and Sri Lanka. Coimbatore showroom displays a wide variety of machines, locally made by Savio India and imported by Savio Italy. Indian customers can take advantage to check, make trials and be attended for dedicated training courses.
With a team of 80 experienced and competent service engineers, Savio India is well equipped to address all the service needs for customers at shortest possible time frame. Technical assistance, rapid detection of problems, trouble shooting and improving performances are the leading features of our after sales service. At Coimbatore, an electronic lab, with a team of skilled engineers and sophisticated simulators, is also operative. Textile testing laboratory with other latest equipment are also a part of our service offered to our customers. Their needs in terms of testing the yarn quality, yarn strength and other physical parameters are addressed on time by a team of qualified technicians. A large spare parts store with both bonded and non-bonded warehousing facility is available. EOU/EPCG customers can get concessions on customs duty on imported spare parts against requisite customs documents.
Savio India has always considered the training of the customers’ technicians as a very important aspect of the business. Periodical training classes are conducted at Coimbatore and Ludhiana offices.
At INDIA ITME in Mumbai, Savio will display its most important products both in the winding and the twisting segment: automatic winder model POLAR/I DLS “Link type” and the SIRIUS Two-for-One twister. Savio is presenting high-performance, energy saving ad less labor intensive products.

POLAR/I Direct Link System Winder
Savio’s most high-end product is now represented by POLAR/ I DirectLinkSystem winding solution, for linking the ring spinning frames to winders. Many important developing markets are investing on this kind of high-automatic systems, because of the growing difficulty of hiring operators, for the end product quality and production advantages that such solution offers. When Savio started with this new system, in addition to the direct link device, some other main targets have been foreseen in order to satisfy each new developments on ring frame design, as well as the necessity to provide our customer with the best options in consideration of their present and future potential requests.

In fact Polar I DLS has been designed in a “modular type” granting the possibility of reaching the highest number of winding heads to match the trend of the spinning frame manufacturers with longer and longer machines up to 2.000 spindles .

This modular solution gives the Polar/I DLS the highest potentiality, being the same equipped, upon request, with N° 3 end finder stations, where the ring frames bobbins are prepared and get ready to the winding heads for the subsequent process.

Great concern was also given to:

• The effect on increase of yarn of yarn piecings and bad bobbin shapes due to the energy blackout.
• The end lot phase which requires the circulation of all bobbins until packages are full.
• The technological defects detected by the clearers.

To minimize the consequent lower efficiency, Polar/I DLS can be equipped, upon request, of a SMART BACKUP PREPARATION STATION that, in addition to the spindle identification system, is able to recover the winding efficiency and automatically remove the technological yarn defects.

SIRIUS TFO Twister
The new generation of Two-for-One twisters, SIRIUS, debuted as world preview at the ITMA ASIA 2010 fair. This twister responds to the demands of Far East customers looking for a significant reduction in labor and energy. Besides the demand to sustain low investment costs and lower energy consumption, the customers also take on great importance time and cost of maintenance. This new model foresees: a high structural standardization, a wide range both for feeding and spindle dimensions for every yarn type and count, electronic solutions to simplify the operator intervention and reduce the maintenance workforce. The Electronic Drive System (EDS) version differs from the mechanical version for the full flexibility of setting adjustments. The Sirius EDS model is equipped with independent inverters and motors, which allow to set all processing parameters by the machine PC. This innovation derives from the electronic know how that Savio has experienced on other sophisticated products. The simple touch screen PC allows to change settings continuously, the operator can obtain every possible combination of parameters in order to reach the best output working condition.