#Composites

2023-04-27

Teijin Automotive Technologies supplying key exterior components on new Lotus Emira

If you’ve seen the all-new Lotus Emira, you’ll likely notice its dramatic exterior styling. The sleek exterior of this mid-engine premium sports car is made possible, in part, by the advanced composite exterior panels provided by Teijin Automotive Technologies. Specifically, Teijin Automotive Technologies is providing the right- and left-hand doors; right- and left-side rear quarter panels, and the inner, outer and lower shells of the tailgate.

The doors, rear quarter and tailgate outer panels are manufactured using the company’s proprietary TCA Ultra Lite® material. This low-density, Class A surface material is up to 43 percent lighter than a traditional composite material, and approximately the same weight as aluminum. However, because it is a compression-molded composite, it can achieve dramatic styling cues not possible with a stamped metal and is dent and corrosion resistant. This award-winning material is being produced on the company’s state-of-the-art sheet molded compound (SMC) compounding line in Pouancé, France.

Specific design cues include a sculpted section in the door that leads airflow toward the intake, which is molded into the rear quarter panel. This design serves a dual purpose, providing air intake and cooling for the engine bay.

“The body panels of the Lotus Emira had to satisfy a number of requirements including aerodynamic design and styling, but also have to be lightweight, strong and provide a high-quality Class A finish. said Paul Tedstone, Executive Director of Supply for Lotus Cars. “By using lightweight composites for the body panels, including the doors, we were able to combine all the engineering and styling requirements in the stunning design of this award-winning sports car.”

The inner panels for the tailgate are made from a structural grade, low-density SMC, featuring a glass fiber content optimized for strength. All outer panels are provided to Lotus with a conductive primer, and the interior tailgate panel is provided with a black texturized coating. All components are being manufactured at the Teijin Automotive Technologies facility in Leça do Balio, Portugal.

“To have the opportunity to be a part of this iconic vehicle brand, bringing an all-new, dynamic sports car to the market has been exciting for us,” said Chris Twining, CEO, Teijin Automotive Technologies. “Our Class A ultra-light composite materials enhance both the appearance and performance of this exotic-looking, premium vehicle.”

Teijin Automotive Technologies’ Ultra Lite technology uses proprietary, treated glass bubbles to replace some of the CaCO3, allowing the resin to adhere to the matrix and increase the interfacial strength between the bubble and the resin. This treatment technology results in a more robust resin mix making molded parts more resistant to handling damage, preventing micro-cracks that cause paint pops, pits and blistering, and improving paint adhesion and bonding characteristics.

TCA Ultra Lite offers automakers an opportunity to achieve a Class A finish with a material that is resistant to corrosion, dents and dings, ultimately providing the consumer with a vehicle that doesn't rust and won't be subject to the scratches and dings that mar the surface of any vehicle panel made of metal.

Teijin announces availability of DPP-compliant products aligned with Europe’s ESPR Environmental Regulation

Teijin Limited announced today that it has started rolling out initiatives to enable aramid fibers and carbon fibers to be accompanied by Digital Product Passport (DPP) technology, which enhances supply chain transparency by verifying the origins of materials and supporting sustainability claims. The company is using the supply chain traceability system from Netherlands-based Circularise B.V., in which Teijin has invested since November 2024, to develop DPPs for each product.

Teijin Carbon showcases new eco-friendly Tenax Next™ R2S 513 6mm short carbon fiber at JEC World 2025

Teijin Carbon, a leading manufacturer of carbon fiber products, is presenting its latest development in sustainable materials at JEC World 2025 (hall 6, G22). New Tenax Next™ R2S 513 6mm is a short carbon fiber product in rice-shaped form for reinforcing thermoplastic compounds that not only offers exceptional performance characteristics but also reinforces the company’s commitment to environmental responsibility and circularity.

Teijin to invest in Circularise B.V. and adopt its supply chain traceability platform to promote the Circular Economy

Teijin Limited announced today that it will invest in Circularise B.V., a company based in The Hague, Netherlands, which develops product traceability management systems using blockchain technology. Teijin will also implement Circularise’s software to improve visibility into its global supply chain. Circularise’s proprietary “Smart Questioning”(*) solution, which utilizes Zero-Knowledge Proof (ZKP) technology, provides both anonymity and transparency to ensure a highly reliable product traceability system.

Fewer pores, greater impact tolerance: Peter Dornier Foundation Prize 2026 honours material research on fibre-reinforced composite components for aerospace industry

Microscopically small pores that form during manufacture, or barely visible impact damage, can severely impair the load-bearing capacity and service life of fibre-reinforced composite components. Two young researchers have presented groundbreaking work in this field and will both be awarded the 2026 Peter Dornier Foundation Prize: Dr.-Ing. Benedikt Neitzel from the Technical University of Ilmenau for his doctoral thesis on pore minimisation in the RTM process, and Johanna Buschmann, M.Sc., for her master’s thesis, completed at the German Aerospace Centre, on the improved impact tolerance of 3D fabrics compared to 2D laminates.

JEC Forum Southeast Asia 2026 highlights Taiwan as a strategic hub for the global composites industry

The third edition of JEC Forum organized in Southeast Asia brought together 350+ participants from 22 countries for three active days of high-level Business Meetings, conferences, and networking, emphasizing Southeast Asia’s growing role in the global composites market. Held for the first time in Taipei from 23 to 24 June 2026, following the successful first editions in Bangkok, JEC Forum Southeast Asia 2026 confirmed its position as the region’s leading business platform dedicated to the composites industry.

MEL Composites supports ELA Aviation with advanced composite materials

MEL Composites is supplying advanced composite materials and process consumables to ELA Aviation for the production of its next-generation gyroplanes. The collaboration underlines MEL Composites’ growing role in advanced aerospace mobility, providing lightweight materials designed to improve aircraft performance, manufacturing efficiency and structural reliability.

EU ban on destroying unsold clothing and footwear now in force

The European Union's ban on the destruction of unsold clothing, clothing accessories and footwear has entered into force. Since July 19, 2026, large companies across the EU have been prohibited from destroying unsold textile products, while medium-sized companies will be required to comply with the same rules from 2030.

Eastman Naia™ brings its inside-out denim vision to Kingpins New York

Following its debut at Kingpins Amsterdam, Eastman Naia™ brings the next chapter of its denim story to Kingpins New York, taking place July 22–23. At Booth Green 7, Naia™ presents its denim proposition built around three complementary design directions: Performance Denim, Fashion Denim and Authentic Denim.