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#Composites

Hexcel and NaCa Systems develop hybrid carbon and wood fiber composite car seat back

Hexcel Corporation (NYSE: HXL). Hexcel is collaborating with NaCa Systems, a Tier 1 supplier of natural fiber composite automotive interior parts, on the development of a lightweight carbon fiber prepreg and wood fiber composite sportscar seat back using a rapid press molding process. This innovation validates a short cycle time production process for CFRP and wood fiber composite parts and offers a host of benefits to automotive manufacturers.

Hexcel supplies NaCa Systems with an optimized version of its HexPly® M77CS epoxy prepreg material. HexPly® M77CS is a fast curing hotmelt, thermosetting epoxy matrix, specifically designed for prepreg applications for which short cure cycles and clear surfaces with perfect aesthetics are required.

Hexcel’s newly developed version of the M77CS prepreg has an increased resin content to optimize the CFRP to wood fiber composite bond strength despite the slightly higher resin uptake seen with the natural material component. The carbon fiber prepreg is cured at around 145?C for four to five minutes and can be fully integrated into NaCa Systems existing production lines and metallic tooling.

The lightweight seat back demonstrates a 40% weight saving compared to a typical injection molded plastic component whilst also featuring a significantly improved CO2 footprint vs a full carbon part.

(c) 2020 Hexcel
(c) 2020 Hexcel


Unlike plastic molded parts, the prepreg and wood fiber structure doesn’t produce sharp edged pieces when damaged, significantly increasing passenger safety in a crash scenario. In addition, wood fiber composites also increase sound absorption, contributing to improved NVH damping within the vehicle interior.

(c) 2020 Hexcel
(c) 2020 Hexcel


“Hexcel has been a fantastic technology partner for our latest natural fiber and carbon composite hybrid parts. For us it is important to work with a prepreg supplier who can tailor the materials to work with our processes and that can deliver consistent quality as we grow rapidly in response to OEM’s continued drive for more sustainable composite solutions”, commented Aleš Kopal - CEO, NaCa Systems.

The NaCa Systems seat back will be on display on the Hexcel stand at JEC World 2020.

More News from Hexcel Corporation

#Composites

FLYING WHALES selects HEXCEL for the supply of composites materials for its LCA60T AIRSHIP

In order to accelerate the transition to a low-carbon economy, FLYING WHALES (FLWH) and HEXCEL are collaborating on an exciting project to develop the most adapted solutions for airship structures.

#Composites

KONGSBERG and HEXCEL sign a long-term partnership agreement

Kongsberg Defence & Aerospace AS (KONGSBERG) and HEXCEL Corporation (HEXCEL) have signed a long-term partnership agreement at the Paris Air Show for the supply of HexWeb® engineered honeycombs and HexPly® prepregs for KONGSBERG’s strategic production programs over a five-year period.

#Composites

Hexcel and FIDAMC join forces to shape the future of composite materials

FIDAMC a leading research and technology centre in composite manufacturing, and Hexcel, a global leader in composite materials production, have announced a strategic partnership to drive innovation, research, and future development of advanced composite materials.

#Composites

Hexcel to celebrate JEC World 60th anniversary with new aerospace and automotive innovations

Hexcel will demonstrate its latest developments for the Aerospace and Automotive markets at JEC World 2025, the prestigious 60th Anniversary edition of the leading composites fair.

More News on Composites

#Man-Made Fibers

DYNEEMA® and NP Aerospace advance personal protection for military servicewomen

Dyneema®, owned by Avient Corporation, an innovator of materials solutions, is supplying its high-performance unidirectional (UD) materials to world-leading armor manufacturer NP Aerospace, enabling the production of armor systems designed specifically to fit the female body. With 2,000 new armor systems, including 4,000 plates, made in the United Kingdom (UK) and delivered in June 2026, this collaboration addresses a long-standing lack of high-quality personal protection specially built for female defense and security personnel.

#Composites

JEC World 2026 confirms its standing as the unmissable event for composites and their applications

JEC World 2026 confirms its position as the leading global event for the composite materials industry and its applications across multiple sectors, bringing together the entire composites ecosystem in Paris for three days of business, innovation, and collaboration. True to its Pushing the Limits motto, the 2026 edition delivered outstanding results despite travel disruptions worldwide. The numbers speak for themselves: more than 1,400 exhibitors from over 50 countries, including over 150 first-timers, presented a global panorama of products, equipment, and services across the entire composites value chain.

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

#Composites

Kordsa showcases its global expertise in material technologies at JEC World 2026

Kordsa, a subsidiary of Sabancı Holding, shared its global expertise in material technologies with participants at JEC World 2026, held in Paris. The company’s solutions developed for a wide range of industries—particularly aviation, energy, and automotive—stood out among its key innovations at the exhibition. Throughout the event, Kordsa also presented its vision for sustainable growth and its strategic transformation in composite technologies to international stakeholders.

Latest News

#Research & Development

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

#Carpets

DOMOTEX Hannover 2028 off to a strong start with expanded portfolio

Preparations for DOMOTEX 2028 are already gaining strong momentum. Following its successful repositioning as the Home of Flooring & Interior Finishing, around 100 international manufacturers have already secured their place during the initial registration phase.

#Knitting & Hosiery

STOLL: Agreement signed for the divestiture of selected assets

In early 2025, KARL MAYER announced its strategic decision to focus on its core business areas of WARP KNITTING, WARP PREPARATION, and TECHNICAL TEXTILES. As part of this move, the flat knitting machine business under the STOLL brand was discontinued and the production site in Reutlingen was closed in October 2025.

#Research & Development

TERNAfil wins first place at PitchMiUp Night 2026 in Minden

The RWTH spin-off TERNAfil has developed MAXCarbon, a new high-performance hybrid fibre that combines the mechanical performance of carbon with the temperature and corrosion resistance of ceramic materials. For this development, TERNAfil was awarded first prize at the PitchMiUp Night in Minden on 21 May 2026.

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