#Knitting & Hosiery

2013-06-14

Bringing the shoe sector up to speed

Tricot machine with four guide bars (c) 2013 Karl Mayer

KARL MAYER has completed its TM machine series in time for Shanghaitex at the beginning of June this year. Until now, this successful machine series has been made up of the TM 2, TM 3, TM 4-T and TM 4-T EL.

The new TM 4 – a four-bar tricot machine for producing high-quality plain fabrics efficiently

The new TM 4 machine with four guide bars can produce plain fabrics and thus complements the TM 4-T, which is designed to produce terry fabrics. The technical platform of both machines is the same and their performance features are comparable. Speeds of up to 1,400 min-1, user-friendliness, and a high product quality make the new TM 4 extremely interesting for producing apparel fabrics as well as semi-technical textiles, particularly shoe fabrics.

Technical details The knitting motion and needle tool of the existing four-bar TM machine were modified to enable plain fabrics to be produced. Just like the TM 4-T, the machine for producing plain fabrics can either be fitted with an EL or an N drive for moving the ground guide bars. The EL version in particular enables a wider variety of patterns to be produced. In conjunction with the KAMCOS® system and the Multi Speed facility for controlling the warp beam let-off and fabric take-down, the TM 4 with electronic control operates sequentially and can easily work different sections of the pattern next to each other, for example.

Batchers no. 6 and no. 34 are available for winding up the final fabric. A frame with four positions for mounting warp beams having a diameter of 32" is available for delivering the yarn. The standard working width of the new TM 4 is 186" and the gauges are E 28 and E 32. Additional gauges are available on request if needed.

Market launch The new TM 4 was premiered at this year’s Shanghaitex fair and will be built by KARL MAYER (China) in Changzhou City. “With the TM 4, we have completed our twin product line strategy for our tricot machines. For all our two-, three- and four-bar machines, there is now a high-performance, high-tech range equipped with carbon-fibre bars as standard, i.e. our HKS machines and the price-optimised TM series catering for the mid-range sector. “We are expecting good sales opportunities in the future, particularly in those applications where there is a need for flexible patterning and shorter runs,” said Oliver Mathews when talking about the sales potential of this latest addition to the TM series of machines.

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.

3D designs with a wow factor made on HKS 4-M EL ECO: When crepe, ruffles, and sheer fabrics redefine fashion

Seersucker, flip-flap items, Fırfır, or crepe materials: structured fabrics have long been more than just a passing trend. They lend timeless looks depth, dynamism, and an exciting tactile dimension. Whether classic striped patterns or modern solid-color interpretations, these versatile pieces pair perfectly with casual and business-casual outfits and effortlessly create a modern look.

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

Archroma and Lameirinho partner in pioneering deployment of InOneGO single-step dyeing

Archroma, a global leader in specialty chemicals, and Lameirinho, a leading home textiles manufacturer based in Portugal, are collaborating to bring InOneGO by Archroma, a new single-step dyeing process, into commercial production. Lameirinho’s first InOneGo bedlinens collection is now available worldwide.

Reducing development times for technical textiles by accelerated thermo-oxidative aging in a high-pressure autoclave

Synthetic polymers used in technical textiles can be effectively protected against degradation caused by heat, oxygen, and water through the use of stabilizer systems. This enables service lives of several decades, extending to more than 50 years. As the use of durable technical textiles continues to grow, so does the demand for reliable methods to predict their service life within economically feasible testing periods. For the first time the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed methods for robust service life prediction for textiles in an IGF research project.

ITA has developed a washable digital smart jacket with real-time feedback and an AI-powered app for rehabilitation

As part of the PhysioTaix research project, the Institut für Textiltechnik (ITA) of RWTH Aachen University is developing a digital smart jacket with integrated sensors. The jacket is washable and reusable; it tracks movements during rehabilitation exercises in real time and transmits the data to an app.