#Knitting & Hosiery

2013-06-14

Bringing the shoe sector up to speed

Tricot machine with four guide bars (c) 2013 Karl Mayer

KARL MAYER has completed its TM machine series in time for Shanghaitex at the beginning of June this year. Until now, this successful machine series has been made up of the TM 2, TM 3, TM 4-T and TM 4-T EL.

The new TM 4 – a four-bar tricot machine for producing high-quality plain fabrics efficiently

The new TM 4 machine with four guide bars can produce plain fabrics and thus complements the TM 4-T, which is designed to produce terry fabrics. The technical platform of both machines is the same and their performance features are comparable. Speeds of up to 1,400 min-1, user-friendliness, and a high product quality make the new TM 4 extremely interesting for producing apparel fabrics as well as semi-technical textiles, particularly shoe fabrics.

Technical details The knitting motion and needle tool of the existing four-bar TM machine were modified to enable plain fabrics to be produced. Just like the TM 4-T, the machine for producing plain fabrics can either be fitted with an EL or an N drive for moving the ground guide bars. The EL version in particular enables a wider variety of patterns to be produced. In conjunction with the KAMCOS® system and the Multi Speed facility for controlling the warp beam let-off and fabric take-down, the TM 4 with electronic control operates sequentially and can easily work different sections of the pattern next to each other, for example.

Batchers no. 6 and no. 34 are available for winding up the final fabric. A frame with four positions for mounting warp beams having a diameter of 32" is available for delivering the yarn. The standard working width of the new TM 4 is 186" and the gauges are E 28 and E 32. Additional gauges are available on request if needed.

Market launch The new TM 4 was premiered at this year’s Shanghaitex fair and will be built by KARL MAYER (China) in Changzhou City. “With the TM 4, we have completed our twin product line strategy for our tricot machines. For all our two-, three- and four-bar machines, there is now a high-performance, high-tech range equipped with carbon-fibre bars as standard, i.e. our HKS machines and the price-optimised TM series catering for the mid-range sector. “We are expecting good sales opportunities in the future, particularly in those applications where there is a need for flexible patterning and shorter runs,” said Oliver Mathews when talking about the sales potential of this latest addition to the TM series of machines.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

Ministry of Industry Delegation visits NatureWorks’ second global manufacturing site at Nakhon Sawan Biocomplex

NatureWorks Asia Pacific Limited welcomed a high-level delegation led by Mr. Varawut Silpa-archa, Minister of Industry, to its manufacturing site at the Nakhon Sawan Biocomplex (NBC). The visit follows the successful inauguration of the site on April 29, 2026, and highlights the role of public-private collaboration in advancing Thailand’s sustainable industrial development and bioeconomy ambitions.

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.

Networking Day 2026: Industry stakeholders unite around textile recycling

In 2026, the Industry Research Group (IRG) Polymer Recycling once again brought together some of the key stakeholders in textile recycling for its annual Networking Day. This year, the event took place at EREMA’s premises in Ansfelden, Austria. It brought together key players from across the textile recycling value chain for a day of structured exchange and in-depth discussions.