#Knitting & Hosiery

2013-06-14

Bringing the shoe sector up to speed

Tricot machine with four guide bars (c) 2013 Karl Mayer

KARL MAYER has completed its TM machine series in time for Shanghaitex at the beginning of June this year. Until now, this successful machine series has been made up of the TM 2, TM 3, TM 4-T and TM 4-T EL.

The new TM 4 – a four-bar tricot machine for producing high-quality plain fabrics efficiently

The new TM 4 machine with four guide bars can produce plain fabrics and thus complements the TM 4-T, which is designed to produce terry fabrics. The technical platform of both machines is the same and their performance features are comparable. Speeds of up to 1,400 min-1, user-friendliness, and a high product quality make the new TM 4 extremely interesting for producing apparel fabrics as well as semi-technical textiles, particularly shoe fabrics.

Technical details The knitting motion and needle tool of the existing four-bar TM machine were modified to enable plain fabrics to be produced. Just like the TM 4-T, the machine for producing plain fabrics can either be fitted with an EL or an N drive for moving the ground guide bars. The EL version in particular enables a wider variety of patterns to be produced. In conjunction with the KAMCOS® system and the Multi Speed facility for controlling the warp beam let-off and fabric take-down, the TM 4 with electronic control operates sequentially and can easily work different sections of the pattern next to each other, for example.

Batchers no. 6 and no. 34 are available for winding up the final fabric. A frame with four positions for mounting warp beams having a diameter of 32" is available for delivering the yarn. The standard working width of the new TM 4 is 186" and the gauges are E 28 and E 32. Additional gauges are available on request if needed.

Market launch The new TM 4 was premiered at this year’s Shanghaitex fair and will be built by KARL MAYER (China) in Changzhou City. “With the TM 4, we have completed our twin product line strategy for our tricot machines. For all our two-, three- and four-bar machines, there is now a high-performance, high-tech range equipped with carbon-fibre bars as standard, i.e. our HKS machines and the price-optimised TM series catering for the mid-range sector. “We are expecting good sales opportunities in the future, particularly in those applications where there is a need for flexible patterning and shorter runs,” said Oliver Mathews when talking about the sales potential of this latest addition to the TM series of machines.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

The LYCRA Company, a global leader in fiber and technology solutions for the apparel industry, is reimagining the trade show experience at Intertextile Shanghai Apparel Fabrics Autumn Edition, which opened today in China. Building on the success of last year's ALL IN concept, the company has expanded its co-creation vision into a 356-square-meter Lifestyle District featuring partners Jingzili New Material, JYT Textile, Lianxingfa Knitting, and Trend Textile. The district is part of a larger 895-square-meter pavilion showcasing a total of 19 co-exhibitors. Together, they demonstrate how innovations in fiber, fabric, and garments can be combined to create compelling solutions for both work and play.

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.