#Dyeing, Drying, Finishing

2016-10-12

Covestro makes new breakthroughs in sustainable textile coatings

Covestro presents breakthroughs in its INSQIN® waterborne polyurethane (PU) technology at K 2016 in Germany, the world’s largest plastics trade fair. A new process technology for the production of PU synthetic base material combined with new products in the Impranil® range enables significant reduction in manufacturing cost of PU textiles and a broader range of fashionable material effects.

INSQIN® enables wider application scope and reduction in manufacturing costs

In accordance with an increasing demand for sustainable textile materials, INSQIN® waterborne polyurethane technology enables an entirely new level of material sustainability for PU-coated fabrics, key materials for apparel and footwear, furniture and diverse other industries. By enabling solvent-free material manufacturing processes, the technology brings significant improvement to worker safety, eliminates risks of environmental pollution and drastically reduces the consumption of water and energy.

More flexible production PU base materials are essential intermediates in the manufacture of many PU synthetic textile materials, particularly those used in the fashion industry, since they permit a very high level of production flexibility that is of critical importance in this industry. The new technology developed using INSQIN® shows the same high performance, especially softness, of materials manufactured using solvent-based products.

Furthermore, it can be embossed directly, bringing about a significant reduction in manufacturing costs and permitting manufacturers to bring an enormous range of surface effects to the material, another key success factor in the fashion industry. Manufacturers can adopt this new achievement utilizing existing production lines, without need for a major investment.

“We are particularly proud of this new breakthrough in the technology for base material manufacture”, says Nick Smith, Global Head of Textile Coatings. “It will further increase the appeal of our waterborne PU material to the textiles industry, that is searching for sustainable materials. It is a wonderful example of a combined development of both new products and textile coating application technology, that we carried out in close concert with key customers.”

Broadening the application of waterborne PU textiles Covestro has also launched new PU dispersions that further broaden the application possibilities of waterborne PU. The new products focus on both the creation of new material effects and on new performance levels.

Newly launched Impranil® CIL enables the production of fine nubuck material, a popular material effect that until now has posed a significant challenge for waterborne chemistry. Similarly, Impranil® DLI is a new PU dispersion designed for excellent wrinkle or fold recovery in the coated material. This is an important performance criterion in some applications, for example garment. The new materials are under trial with top brand owners in the industry.

Pic: The new Impranil® eco range of waterborne, bio-based polyurethane dispersions of Covestro has a renewable content of up to 65 percent.

Next leap in sustainability Covestro has developed a range of waterborne, bio-based polyurethane dispersions. With a renewable content that reaches as high as 65 percent, Impranil® eco contributes to a further reduction of CO₂ emissions, thus further improving the sustainability of waterborne PU. The first products in the series have been designed for applications in fashion apparel, accessory and footwear, and more products are being developed for other uses.

Visit Covestro at the K 2016 plastics trade fair from October 19 to 26 in Düsseldorf, Germany, Hall 6, Stand A 75.

Covestro, FILK Freiberg, and OUT e.V. develop flexible, conductive polymer smart textile system

As the smart textiles market continues to grow across healthcare, personal protection, sportswear, and automotive applications, developers are seeking new ways to integrate electronic functionality directly into textiles, without the rigidity and complexity of conventional wiring. To address this challenge, FILK Freiberg Institute, an independent research institution with expertise in polymer coatings for textile applications, collaborated with Optotransmitter-Umweltschutz-Technologie (OUT) e.V. The joint project, funded under the German Industrielle Gemeinschaftsforschung (IGF) program of the Bundesministerium für Wirtschaft und Energie (BMWE), focused on developing flexible, conductive polymer surfaces for next-generation smart textiles.

Covestro to exhibit solutions for a more sustainable and productive textile industry at Techtextil 2026

Covestro will present a broad portfolio of material innovations for textile coatings, adhesive films and thermoplastic polyurethanes (TPUs) at Techtextil 2026 (Hall 11.0, Booth C79). The exhibits will demonstrate how advanced solutions can enhance durability, recyclability and manufacturing efficiency across applications such as automotive, infrastructure, protective apparel and sportswear. A particular focus will be on more sustainable coating technologies, including antimicrobial systems based on INSQIN® in combination with AGXX from Heraeus Precious Metals, as well as the integration of Pontacol® thermoplastic adhesive films into Covestro’s offering.

Covestro showcases monomaterial concept in autonomous SUE People Mover

UE | STUDIOS has unveiled the fully autonomous electric minibus “Self-driving Urban E-Shuttle” (SUE), placing strong emphasis on sustainable material design. Developed within a project funded by the Federal Ministry for Economic Affairs and Energy (BMWE) and the European Union, the vehicle will begin public road testing this year. At the core of the concept is the consistent use of recyclable monomaterials to improve circularity at end of life.

Covestro and Heraeus Precious Metals collaborate to enable safer, more sustainable antimicrobial textile coatings

Laboratory tests reveal that AGXX antimicrobial surface technology from Heraeus Precious Metals is fully compatible with Impranil® PU dispersions which are part of the waterborne INSQIN® textile coating technology from Covestro, paving the way for more sustainable antimicrobial textile coatings. This discovery comes at a key moment for the textile coatings industry. As the sharing economy continues to grow, more people are coming into regular contact with high-use surfaces, creating ideal conditions for bacteria, viruses, and other microorganisms to thrive.

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.