[pageLogInLogOut]

#Yarn & Fiber

Toray to boost large-tow carbon fiber production

Toray Industries, Inc., announced today that U.S. subsidiary Zoltek Companies, Inc., will bolster its large-tow carbon fiber (with more than 40,000 filaments) production capacity in 2023. The upgrade will cost around USD$130 million (around ¥14 billion). A Zoltek facility in Jalisco, Mexico, will lift its annual capacity around 54%, to more than 20,000 tons, boosting the combined annual capacity of that company’s Mexican and Hungarian operations to about 35,000 metric tons. 

Toray expects the market for this fiber to expand over the medium through long terms. That is because of growing deployments of wind power as an eco-friendly source of renewable energy. An associated factor is rising demand for longer and lighter blades to boost generating efficiency, fueling the use of carbon fiber, which is lightweight, strong, and rigid. The capacity increase will stabilize supplies to cater to expanding large tow carbon fiber demand. Zoltek will keep drawing on production facilities in the United States, Hungary, and Mexico to take advantage of increasing global demand, particularly for wind turbine blades. 

Toray has made expanding globally in promising areas a central strategy under Project AP-G2022, its medium-term management program. The company is accordingly pursuing growth in energy applications for the carbon fiber composites. Toray will fully leverage its comprehensive capabilities in keeping with its corporate philosophy of contributing to society and help materialize a carbon-neutral economy by 2050. 


Profile of Zoltek Companies, Inc.

1.   Business:  Manufacturing and selling large-tow carbon fiber composite materials and flame-resistant fibers

2.   Headquarters: St. Louis, Missouri, U.S.A.

3.   Established: 1975 (became Toray subsidiary in February 2014)

4.   Representative: Nobuya Ando, President and CEO



More News from Toray Engineering Co. Ltd.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

#Recycling / Circular Economy

Companies in Japan initiate demonstration to expand the automotive recycling process

DENSO CORPORATION and other partners have been chosen by an industry-government-academia collaborative project aiming to expand the recycle content for automobile in the fiscal year 2023 supported by Ministry of the Environment, Japan.

#Yarn & Fiber

Toray develops durable reverse osmosis membrane

Toray Industries, Inc., announced today that it has developed a highly durable reverse osmosis (RO) membrane (see glossary note 1). This innovative offering guarantees the long-term provision of high-quality water. It also maintains the superior removal performance of Toray’s existing membranes vital for reusing industrial wastewater and treating sewage.

More News on Yarn & Fiber

#Yarns

Durak Tekstil to showcase its innovations for mattress industry at ISPA EXPO 2026

Durak Tekstil threads that meet the standards required for high-quality, long-lasting and comfortable products demanded by the mattress industry, while also offering new possibilities, will be exhibited at ISPA EXPO 2026. The fact that the fair is being held in the U.S.—one of Durak Tekstil’s key target markets—also carries great significance.

#Yarns

B.I.G. Yarns achieves EcoVadis Platinum Rating, ranking among top 1% of companies worldwide

B.I.G. Yarns, the carpet yarn brand of B.I.G. and a leading manufacturer of polyamide (PA), polypropylene (PP) and polyester (PET) yarns for contract, automotive, and high-end residential applications, has been awarded the EcoVadis Platinum Medal, placing the company among the top 1% of more than 130.000 companies assessed globally.

#Heimtextil 2026

Eastman Naia™ expands All-Night Comfort at Heimtextil 2026

New fill solutions and the debut of sleepwear highlight the versatility and performance of Naia™ Renew, its circular fiber, for home textile applications.

#Heimtextil 2026

Stability in volatile markets: Heimtextil 2026 launches with 3,000 exhibitors and design expertise from Patricia Urquiola

Heimtextil opens the new season with 3,000 exhibitors from 66 countries – maintaining stability while becoming even more international. The new hall layout increases visibility and connects supply and demand even more efficiently. At the opening, architect and designer Patricia Urquiola and Rosa Bertoli, Global Design Director of Wallpaper magazine, talk about AI, innovative materials and future-oriented design for modern living environments.

Latest News

#Recycled_Fibers

Selenis to double capacity in Portugal by Q3 2027 - Accelerating the Global transition to circular and low-carbon polyesters

Selenis, a global leader in high-performance specialty polyesters and part of the IMG Group, has announced a transformational expansion of its industrial headquarters in Portalegre, Portugal. This strategic investment is set to double the site’s production capacity by the third quarter of 2027, significantly accelerating the industrial scale-up of bio-based, medical-grade, and circular co-polyesters.

#Technical Textiles

Independent testing confirms no detectable PFAS in Milliken firefighter turnout gear fabrics

Independent laboratory testing has confirmed that Milliken fabrics used in the manufacturing of firefighter turnout gear contain no detectable PFAS, based on third-party analysis conducted by Forever Analytical, an independent laboratory specializing in screening products and environmental samples for the presence of per- and polyfluoroalkyl substances (PFAS).

#Home Textiles

Intertextile Shanghai Home Textiles returns in August as global sourcing hub and trend barometer for home textiles industry

Following the conclusion of Heimtextil last month, the flagship fair in Messe Frankfurt’s global home and contract textiles portfolio, Intertextile Shanghai Home Textiles – Autumn Edition will return 18 – 20 August 2026 at the National Exhibition and Convention Center (Shanghai). Building on the momentum generated in Frankfurt, the Shanghai fair will reinforce its position as the foremost home and contract textile platform in Asia – successfully bridging the gap between East and West, and connecting global product trends, supply-chain shifts, and buyer demand in one marketplace.

#Digital Printing

Express Print boosts production using an expanded fleet of Mimaki technologies

Express Print, a fast-growing Bulgarian provider of visual communication and soft signage solutions, has significantly enhanced its production workflow with a comprehensive portfolio of Mimaki digital printing systems. Based in Varna and active for more than 10 years, the company maintains a strong focus on the advertising sector. Over the years, it has steadily expanded its operations, driven by a clear vision to bring the full spectrum of large-format printing services in-house, avoiding outsourcing and ensuring complete control over production quality.

TOP