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USTER Think Quality

#Yarn & Fiber

Toray debuts a PET-recycled version of its Primeflex stretch fabric series

Toray Industries, Inc., today announced a new iteration of its highly successful Primeflex™ series of flexible stretch fabric - Primeflex PET-recycled type. Available in spring/summer 2021, the new, Primeflex PET-recycled type is made with 50% recycled and 18% bio-based yarn, meeting the sportswear consumer's demand for sustainability without compromising stretch.

Entering its 20th year, the Primeflex series is not slowing down

Primeflex PET-recycled type incorporates recycled polyethylene terephthalate (PET) that would normally otherwise be discarded as waste, retaining the signature bi-component yarn structure that delivers the trademark stretch and kickback of Primeflex.

The fabric itself is a composite of PTT (polytrimethylene terephithalate) derived partially from plant-based materials, and recycled PET waste. The bicomponent structure of the yarn provides stretch owing to the differing properties of its component materials. Toray developed new production technologies by combining its polymer quality control and spinning technologies, attaining a stretch that is comparable with that of virgin PET.

(c) 2020 Toray
(c) 2020 Toray


Toray is developing an array of woven and knitted textiles featuring the PET-recycled Primeflex aimed at markets from sportswear to casual apparel. Toray targets initial year sales of 500,000 meters of this fabric, rising to 3 million square meters by fiscal 2022.

The latest advances in sustainable production is another step in Toray's pursuit of materials development and diverse applications for its new Primeflex in the domestic and international markets.

*Note: LYCRA® T400® is a registered trademark of The LYCRA Company.

*For more information about Primeflex:

https://www.sportstextiles.toray/en/primeflex/index.html



FEATURES

1) Stretches with the body

2) Sleek and smooth to the touch

3) Soft and flexible

4) Incorporating recycled PET


TECHNICAL HIGHLIGHTS

1) Recycled PET polymer quality control technology delivering stretch and kickback equivalent to that of regular Primeflex

2) Fabric design and processing technologies resulting in textile grade equivalent to that of regular Primeflex


ROLLOUT

From spring/summer 2021 season


APPLICATIONS

Sportswear, casual apparel, and men’s and women’s clothing


ANNUAL SALES TARGETS

500,000 meters in fiscal 2020 launch year

3 million meters by fiscal 2022



More News from Toray Engineering Co. Ltd.

#Recycled Fibers

Toray develops Polyester-Nylon fiber containing at least 93% recycled material by mass

Toray Industries, Inc., announced today that it has developed a polyester-nylon fiber with at least 93% recycled content by mass, based on the total weight of the raw yarn. This percentage applies to the newly developed raw yarn and does not represent the recycled content of the finished fabric or garment.

#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

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#Man-Made Fibers

Lenzing improves profitability as strategic transformation gains momentum

The Lenzing Group reported improved operating profitability in the first nine months of 2026 despite declining revenue and a challenging market environment. Revenue decreased by 2.3 percent to EUR 1.93 billion, while adjusted EBITDA remained stable at EUR 353 million. The adjusted EBITDA margin increased from 17.9 percent to 18.3 percent, reflecting progress in the company's strategic transformation under its “Grow Nonwovens. Reset Textiles.” strategy.

#Recycled Fibers

C&A and Zalando join Altag® Fiber Club to accelerate adoption of agricultural waste-based fibres

Fashion for Good and AltMat announced today that C&A and Zalando have joined the Altag® Fiber Club as its first brand signatories, marking a critical commercial milestone in the journey to mainstream adoption of next-generation fibres derived from agricultural waste.

#Man-Made Fibers

Kraig Biocraft Laboratories launches performance yarn development program based on spider silk

Kraig Biocraft Laboratories has launched a development program for high-performance yarns based on its recombinant spider silk technology. The initiative follows the company's first commercial shipment of a custom spider silk yarn to a performance apparel customer and includes the delivery of spider silk samples to a textile technology company with experience in aerospace-related material development.

#Man-Made Fibers

Lenzing and Kaihara to debut REMOD denim collection at Kingpins Amsterdam

The Lenzing Group, a global producer of wood-based fibers for the textile and nonwovens industries, has partnered with Japanese denim manufacturer Kaihara Corporation to launch the “REMOD Collection”. The collection combines three of Lenzing's fiber offerings for denim applications: TENCEL™ Lyocell Standard, TENCEL™ Lyocell – HV100 and TENCEL™ Lyocell dtex 2.2.

Latest News

#India ITME 2026

Trützschler brings intelligent fiber processing and automation to India ITME 2026

From December 4 to 9, 2026, the Trützschler Group will present its latest innovations in spinning, card clothing and nonwovens at India ITME in Greater Noida, India. At Hall 11, Booth B15, visitors can discover solutions designed to increase productivity, reduce operating costs and ensure consistently high product quality. Key highlights include the intelligent card TC 26i, the 12-head comber TCO 21XL, innovative card clothing solutions for improved fiber utilization and quality, as well as advanced nonwovens technologies for hygiene, wipes and technical applications.

#Recycling / Circular Economy

Circulose resumes recycling of discarded cotton textiles and appoints interim CEO

Circulose today announced its restart of commercial-scale production plant at Ortviken in Sundsvall, Sweden, marking a significant step in scaling next-generation materials for the global fashion industry. The Ortviken plant is the world’s first commercial-scale chemical textile recycling facility. Its restart demonstrates that the fashion industry is seeking ways to scale proven solutions that move beyond pilots and into commercial production.

#ITMA Asia + CITME 2026

Itema brings textile versatility to ITMA ASIA + CITME 2026

Itema announces its participation in ITMA ASIA + CITME 2026, taking place November 20–24 at the National Exhibition and Convention Center in Shanghai. In Hall 3 – Stand D06, the company will showcase two Galileo-RX rapier weaving machines weaving heavy denim and conveyor belt fabrics, demonstrating its ability to address different textile requirements with application-specific configurations. Five additional Itema machines at partner booths will extend the exhibition lineup to upper shoe fabric, label, Jacquard leno fabrics, and shirting, offering visitors a broader view of Itema rapier and air-jet weaving technologies.

#Dyeing, Drying, Finishing

AEI reaps the benefits of all-electric new Monforts range

The impact of the rising cost of energy on the textile industry has been well documented, with some European countries paying up to seven times more to run their manufacturing operations than in other regions of the world.

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