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#Spinning

Oerlikon Neumag BCF solutions offer maximum flexibility and efficiency

From 14 to 17 January 2017, Oerlikon Neumag will be exhibiting state-of-the-art system concepts for BCF carpet yarn production in hall 5 on stand A31 at Domotex in Hannover, the world's biggest fair for carpets and floor coverings.
New Industrie 4.0 solutions from Oerlikon's Manmade Fibers segment will also be deployed for the first time. With the presentation of the new "IPC 4.0" (Intelligent Plant Control) customer services, Oerlikon will also set new standards in the future in the production of BCF yarns. The system portfolio of the market leader from Neumünster, Germany, almost completely covers the requirements of carpet yarn manufacturers. This is evident from the strong demand for the BCF systems S+ and Sytec One across the entire polymer and titre spectrum. With over 1000 positions installed worldwide, Oerlikon Neumag facilities produce over 1.6 million tonnes of BCF carpet yarn. Since their market launches in 2007 (Sytec One) and 2010 (S+), the systems have been optimised continuously. Ongoing further development of components and the process increases the user-friendliness and effi- ciency of BCF spinning mill solutions. Highly efficient tricolour yarn production with Variomelt, CPC and RoTac The demand for multicoloured carpets has grown significantly, with the market seeking a wide spectrum of colour separations in tricolour yarns. Oerlikon Neumag's S+ system concept offers the opportunity to produce the most diverse colour separations, from melange to strongly separated colours. Variomelt – maximum flexibility for the production of mono- and tricolour yarns The Variomelt concept is synonymous with the highly flexible production of large and small batches of mono- and tricolour yarns: the unit can be modified from tricolour to monocolour production with three single colours in less than 45 minutes. Long batch runtimes per monocolour extruder ensure particularly efficient raw material utilisation. As usual, the diphyl-heated Variomelt spinning mill provides a constant, optimal spinning temperature. Color Pop Compacting With the CPC (Color Pop Compacting) unit from Oerlikon Neumag, strongly separated yarns can be manufactured efficiently. The individual threads are provided with yarn cohesion in the CPC unit before texturing so that they are no longer able to become so intermingled in downstream process stages, giving rise to a strongly colour-separated yarn. Produce tricolour efficiently with RoTac Tricolour carpets must have a very uniform appearance, and an optimal tangle result in the BCF spinning mill is crucial for this. These tangle knots are produced in defined spacings and thicknesses using RoTac. Thanks to this tangling option, uniform tricolour results that cannot be produced in conventional tangling units are achieved even at high speeds.

Pic: Oerlikon Neumag BCF Solution S+ - the market leading system for the production of BCF yarn. Optimised process for the production of PA6 yarns More than 240,000 tonnes of PA6 melt-dyed and natural white BCF yarns are currently manufactured each year on the latest Oerlikon Neumag machines. The melt lines, which are especially optimised for these processes, ensure an optimal melt quality. A specially designed plug guide under the texturing unit and a so-called V cooling drum achieve the highest crimp uniformity and quality. The specially designed texturing components meet the highest demands in the field of short-pile automotive applica- tions. Flexible process control with the Multi Machine Access Center Networked production has long since ceased to be a vision of the future, but the solutions on offer are often extremely complex. The new Multi Machine Access Center (MMAC) is geared specifically to cus- tomers seeking a solution specially tailored to their requirements. The innovative MMAC permits monitoring of the Oerlikon Neumag textile machines, allowing the scope of visualisation to be modified to suit the customer's particular wishes. Since the MMAC is linked to the process control system, its highest specification offers a central overview of all applications offered by the control system.

More News from Barmag GmbH & Co. KG

#Spinning

Chinese BCF yarn manufacturer relys on Barmag’s Digital Academy

Three years after its launch in English, Spanish, French and Turkish, Barmag’s Digital Academy online training center for the BCF process is now also available in Chinese.

#Spinning

Barmag showcases pump solutions for demanding PU applications at PU China 2026

At PU China, taking place November 3–5, 2026, at the Shanghai World Expo Exhibition Center in Shanghai, Barmag’s Pumps Division will present high-performance metering solutions for the processing of polyurethane systems (Hall 1, Booth 135). The focus is on high-precision gear metering pumps that enable the exact delivery of PUR components as well as other high-viscosity and reactive media. With their high metering accuracy, they help reduce material consumption, stabilize processes, and ensure consistently high product quality.

#Spinning

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).

#Spinning

Barmag expands its portfolio for PA6/PA6.6 applications — also available as a retrofit solution

With the new type 6020 ceramic oiler, Barmag is introducing a powerful addition to its product portfolio for processing PA6 and PA6.6 yarns. The solution is specifically designed for low-titer applications in the range of 5 to 100 denier.

More News on Spinning

#Spinning

Georg Stausberg, a veteran of the textile machinery industry, takes over as Rieter Group CEO

Georg Stausberg, one of the most experienced executives in the international textile machinery industry, has been appointed Chief Executive Officer of the Rieter Group with immediate effect from 4 November 2026. With more than three decades of industry experience and a long-standing leadership career at Barmag, Stausberg brings extensive technological expertise, international market knowledge and an established network across the global textile industry to his new position.

#ITMA Asia + CITME 2026

Groz-Beckert to present innovations across six textile technology sectors at ITMA Asia 2026

From November 20 to 24, 2026, Groz-Beckert will be presenting its highlights and innovations across the various product areas – Knitting, Weaving, Nonwovens, Sewing, Tufting and Spinning – in Hall 4.1, Booth D41 at the ITMA ASIA + CITME 2026.

#ITMA Asia + CITME 2026

Savio presents intelligent winding and air-jet spinning technologies at ITMA Asia 2026

At ITMA Asia Shanghai 2026, Savio will showcase its latest developments in winding and spinning technology, focusing on artificial intelligence, automation and digital integration. The spotlight will be on two machines: the Proxima Smartconer®, Savio’s next-generation winding platform, and the Lybra Smartspinner®, an air-jet spinning solution designed for flexible yarn production and a wide range of textile applications.

Latest News

#Industry 4.0 / Digitalization

Jeanologia and BCome connect factory data with Life Cycle Assessment and Digital Product Passports

A new white paper by EIM by Jeanologia and BCome demonstrates how primary environmental data from denim finishing processes can be integrated into a garment's Life Cycle Assessment (LCA) and prepared for use in a Digital Product Passport (DPP). A comparative case study highlights significant improvements at the production stage while also showing how these translate into the environmental performance of the finished garment.

#Denim

Inside the Making connects denim and sportswear supply chains at Ecomondo 2026

Six European companies are joining forces at Ecomondo 2026 in Rimini to demonstrate how different stages of denim and sportswear production are interconnected. The new initiative, Inside the Making, highlights the importance of cooperation across the textile supply chain in addressing sustainability challenges, from reducing resource consumption to improving transparency and the reliability of environmental claims.

#Nonwovens

EDANA welcomes definitive EU anti-dumping measures on Chinese PET spunbond

EDANA, the international association serving the nonwovens and related industries, has welcomed the European Commission's decision to impose definitive anti-dumping duties on imports of PET spunbond originating in China. The association considers the measures an important step towards restoring fair competition and safeguarding European industrial capacity.

#Nonwovens

EU imposes definitive anti-dumping duties on Chinese PET spunbond imports

The European Commission has introduced definitive anti-dumping duties ranging from 39.8% to 48.1% on imports of PET spunbond from China. The measures, which entered into force on 31 October 2026, will remain in place for five years and are intended to address unfairly priced imports that have caused injury to European manufacturers. The EU market for these nonwoven materials is valued at approximately €200 million.

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