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#Spinning

Oerlikon Neumag BCF solutions offer maximum flexibility and efficiency

From 14 to 17 January 2017, Oerlikon Neumag will be exhibiting state-of-the-art system concepts for BCF carpet yarn production in hall 5 on stand A31 at Domotex in Hannover, the world's biggest fair for carpets and floor coverings.
New Industrie 4.0 solutions from Oerlikon's Manmade Fibers segment will also be deployed for the first time. With the presentation of the new "IPC 4.0" (Intelligent Plant Control) customer services, Oerlikon will also set new standards in the future in the production of BCF yarns. The system portfolio of the market leader from Neumünster, Germany, almost completely covers the requirements of carpet yarn manufacturers. This is evident from the strong demand for the BCF systems S+ and Sytec One across the entire polymer and titre spectrum. With over 1000 positions installed worldwide, Oerlikon Neumag facilities produce over 1.6 million tonnes of BCF carpet yarn. Since their market launches in 2007 (Sytec One) and 2010 (S+), the systems have been optimised continuously. Ongoing further development of components and the process increases the user-friendliness and effi- ciency of BCF spinning mill solutions. Highly efficient tricolour yarn production with Variomelt, CPC and RoTac The demand for multicoloured carpets has grown significantly, with the market seeking a wide spectrum of colour separations in tricolour yarns. Oerlikon Neumag's S+ system concept offers the opportunity to produce the most diverse colour separations, from melange to strongly separated colours. Variomelt – maximum flexibility for the production of mono- and tricolour yarns The Variomelt concept is synonymous with the highly flexible production of large and small batches of mono- and tricolour yarns: the unit can be modified from tricolour to monocolour production with three single colours in less than 45 minutes. Long batch runtimes per monocolour extruder ensure particularly efficient raw material utilisation. As usual, the diphyl-heated Variomelt spinning mill provides a constant, optimal spinning temperature. Color Pop Compacting With the CPC (Color Pop Compacting) unit from Oerlikon Neumag, strongly separated yarns can be manufactured efficiently. The individual threads are provided with yarn cohesion in the CPC unit before texturing so that they are no longer able to become so intermingled in downstream process stages, giving rise to a strongly colour-separated yarn. Produce tricolour efficiently with RoTac Tricolour carpets must have a very uniform appearance, and an optimal tangle result in the BCF spinning mill is crucial for this. These tangle knots are produced in defined spacings and thicknesses using RoTac. Thanks to this tangling option, uniform tricolour results that cannot be produced in conventional tangling units are achieved even at high speeds.

Pic: Oerlikon Neumag BCF Solution S+ - the market leading system for the production of BCF yarn. Optimised process for the production of PA6 yarns More than 240,000 tonnes of PA6 melt-dyed and natural white BCF yarns are currently manufactured each year on the latest Oerlikon Neumag machines. The melt lines, which are especially optimised for these processes, ensure an optimal melt quality. A specially designed plug guide under the texturing unit and a so-called V cooling drum achieve the highest crimp uniformity and quality. The specially designed texturing components meet the highest demands in the field of short-pile automotive applica- tions. Flexible process control with the Multi Machine Access Center Networked production has long since ceased to be a vision of the future, but the solutions on offer are often extremely complex. The new Multi Machine Access Center (MMAC) is geared specifically to cus- tomers seeking a solution specially tailored to their requirements. The innovative MMAC permits monitoring of the Oerlikon Neumag textile machines, allowing the scope of visualisation to be modified to suit the customer's particular wishes. Since the MMAC is linked to the process control system, its highest specification offers a central overview of all applications offered by the control system.

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#Nonwovens / Technical Textiles

Crimper repair workshop begins operations

Since the beginning of the year, Oerlikon Textile Inc. has been offering a crimper repair service, making it the company's first location worldwide to do so. The workshop in Charlotte specializes primarily in Fleissner and Neumag crimpers.

#Spinning

Oerlikon Manmade Fibers Solutions hosted successful Technology Day 2025 in India

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

#Spinning

Industrial yarn producer sees growth potential in tire cord sector

The Chinese Junma Group has expanded its HMLS capacities by 20 positions, hence becoming one of the largest tire cord manufacturers in China. At present, the company has 64 positions of HMLS systems, all of which are from Oerlikon Barmag.

#Spinning

Oerlikon reports third quarter 2024 results, highlights strong execution in a challenging market landscape

In the third quarter of 2024, Oerlikon reported a stable operational Group EBITDA margin, despite challenging market conditions, thanks to a focus on pricing, cost management, and efficiency across both divisions. Group order intake saw a 4% year-over-year decline at constant FX, attributed to temporary market softness in Surface Solutions, while orders in Polymer Processing Solutions showed signs of stabilization.

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#Spinning

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

#Spinning

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

#Spinning

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

#Research & Development

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

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#Research & Development

ALADIN paves the way for circular and demand-driven textile production in Europe

Textile production can be organized sustainably by utilizing short supply chains and preventing overproduction. This can already be achieved today by intelligently connecting and efficiently utilizing existing infrastructure. At the same time, production becomes circular when innovative technologies and materials are used that enable high-quality recycling. The ALADIN research project, launched in May 2026 and co-funded with five million euros under the EU Horizon Europe program, is creating the conditions for this.

#Nonwovens

Katharina Obergruber appointed to the Management Board of Sandler AG

The Supervisory Board of Sandler AG has appointed Katharina Obergruber to the company’s Management Board. Effective September 1, 2026, the Board will consist of Philipp Ebbinghaus (CEO), Dr. Ulrich Hornfeck (currently CCO, future COO), and Katharina Obergruber (CCO). Katharina Obergruber, currently Chief Sales Officer Hygiene and member of the Management Team of Sandler AG, will assume responsibility for all sales activities as Chief Commercial Officer. She will assume this role from Dr. Ulrich Hornfeck, who will focus primarily on production and supply chain topics.

#Recycling / Circular Economy

Ence and ShareTex begin initial testing of the ATENEA innovation project to promote textile recycling in Spain

Ence and ShareTex are making progress on the Atenea R&D project, which aims to develop a complete value chain for textile recycling in Spain. Specifically, the goal of the ATENEA project—which is funded by the Center for Technological Development and Innovation (CDTI)—is to connect all the necessary stages for the recovery of textile waste, from collection and management, through recycling and transformation into new raw materials, to their incorporation into new textile products.

#Recycling / Circular Economy

DePoly Inaugurates its Showcase Plant in Monthey Switzerland

What if used plastic bottles, PET packaging material and polyester textiles could become raw materials just as high performing as virgin resources? That is the ambition of DePoly, a circular materials company based in Sion, Switzerland which inaugurated its Showcase Plant in Monthey on July 6th & 7th. The first depolymerization facility of its kind and scale in Switzerland, this industrial Showcase Plant represents a major milestone in the company's growth and its journey toward commercialization.

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