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#Spinning

Oerlikon Neumag BCF solutions offer maximum flexibility and efficiency

From 14 to 17 January 2017, Oerlikon Neumag will be exhibiting state-of-the-art system concepts for BCF carpet yarn production in hall 5 on stand A31 at Domotex in Hannover, the world's biggest fair for carpets and floor coverings.
New Industrie 4.0 solutions from Oerlikon's Manmade Fibers segment will also be deployed for the first time. With the presentation of the new "IPC 4.0" (Intelligent Plant Control) customer services, Oerlikon will also set new standards in the future in the production of BCF yarns. The system portfolio of the market leader from Neumünster, Germany, almost completely covers the requirements of carpet yarn manufacturers. This is evident from the strong demand for the BCF systems S+ and Sytec One across the entire polymer and titre spectrum. With over 1000 positions installed worldwide, Oerlikon Neumag facilities produce over 1.6 million tonnes of BCF carpet yarn. Since their market launches in 2007 (Sytec One) and 2010 (S+), the systems have been optimised continuously. Ongoing further development of components and the process increases the user-friendliness and effi- ciency of BCF spinning mill solutions. Highly efficient tricolour yarn production with Variomelt, CPC and RoTac The demand for multicoloured carpets has grown significantly, with the market seeking a wide spectrum of colour separations in tricolour yarns. Oerlikon Neumag's S+ system concept offers the opportunity to produce the most diverse colour separations, from melange to strongly separated colours. Variomelt – maximum flexibility for the production of mono- and tricolour yarns The Variomelt concept is synonymous with the highly flexible production of large and small batches of mono- and tricolour yarns: the unit can be modified from tricolour to monocolour production with three single colours in less than 45 minutes. Long batch runtimes per monocolour extruder ensure particularly efficient raw material utilisation. As usual, the diphyl-heated Variomelt spinning mill provides a constant, optimal spinning temperature. Color Pop Compacting With the CPC (Color Pop Compacting) unit from Oerlikon Neumag, strongly separated yarns can be manufactured efficiently. The individual threads are provided with yarn cohesion in the CPC unit before texturing so that they are no longer able to become so intermingled in downstream process stages, giving rise to a strongly colour-separated yarn. Produce tricolour efficiently with RoTac Tricolour carpets must have a very uniform appearance, and an optimal tangle result in the BCF spinning mill is crucial for this. These tangle knots are produced in defined spacings and thicknesses using RoTac. Thanks to this tangling option, uniform tricolour results that cannot be produced in conventional tangling units are achieved even at high speeds.

Pic: Oerlikon Neumag BCF Solution S+ - the market leading system for the production of BCF yarn. Optimised process for the production of PA6 yarns More than 240,000 tonnes of PA6 melt-dyed and natural white BCF yarns are currently manufactured each year on the latest Oerlikon Neumag machines. The melt lines, which are especially optimised for these processes, ensure an optimal melt quality. A specially designed plug guide under the texturing unit and a so-called V cooling drum achieve the highest crimp uniformity and quality. The specially designed texturing components meet the highest demands in the field of short-pile automotive applica- tions. Flexible process control with the Multi Machine Access Center Networked production has long since ceased to be a vision of the future, but the solutions on offer are often extremely complex. The new Multi Machine Access Center (MMAC) is geared specifically to cus- tomers seeking a solution specially tailored to their requirements. The innovative MMAC permits monitoring of the Oerlikon Neumag textile machines, allowing the scope of visualisation to be modified to suit the customer's particular wishes. Since the MMAC is linked to the process control system, its highest specification offers a central overview of all applications offered by the control system.

More News from Barmag GmbH & Co. KG

#Spinning

Chinese BCF yarn manufacturer relys on Barmag’s Digital Academy

Three years after its launch in English, Spanish, French and Turkish, Barmag’s Digital Academy online training center for the BCF process is now also available in Chinese.

#Spinning

Barmag showcases pump solutions for demanding PU applications at PU China 2026

At PU China, taking place November 3–5, 2026, at the Shanghai World Expo Exhibition Center in Shanghai, Barmag’s Pumps Division will present high-performance metering solutions for the processing of polyurethane systems (Hall 1, Booth 135). The focus is on high-precision gear metering pumps that enable the exact delivery of PUR components as well as other high-viscosity and reactive media. With their high metering accuracy, they help reduce material consumption, stabilize processes, and ensure consistently high product quality.

#Spinning

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).

#Spinning

Barmag expands its portfolio for PA6/PA6.6 applications — also available as a retrofit solution

With the new type 6020 ceramic oiler, Barmag is introducing a powerful addition to its product portfolio for processing PA6 and PA6.6 yarns. The solution is specifically designed for low-titer applications in the range of 5 to 100 denier.

More News on Spinning

#ITMA Asia + CITME 2026

Murata Machinery to showcase AIcone winding and high-speed VORTEX spinning at ITMA ASIA 2026

Japanese textile machinery manufacturer Murata Machinery will present its PROCESS CONER AIcone automatic winder and VORTEX 870 EX spinning machine at ITMA ASIA + CITME 2026. Under the theme “Right Choice, Bright Future”, the company will highlight technologies for efficient yarn manufacturing, combining energy-saving winding solutions with high-speed air-jet spinning. Visitors can meet Murata Machinery in Hall 5, Booths E01 and E02.

#Spinning

Barmag’s single-stage Bi-Shrinkage concept impresses with yarn quality and efficiency

The Indian company Garden Silk Mills Pvt. Ltd. adopts Barmag's new single-stage Bi-Shrinkage Yarn (BSY) spinning concept based on WINGS FDY PLUS eco. The systems, which have been in operation for about a year, deliver excellent yarn quality with very good productivity.

#India ITME 2026

Trützschler brings intelligent fiber processing and automation to India ITME 2026

From December 4 to 9, 2026, the Trützschler Group will present its latest innovations in spinning, card clothing and nonwovens at India ITME in Greater Noida, India. At Hall 11, Booth B15, visitors can discover solutions designed to increase productivity, reduce operating costs and ensure consistently high product quality. Key highlights include the intelligent card TC 26i, the 12-head comber TCO 21XL, innovative card clothing solutions for improved fiber utilization and quality, as well as advanced nonwovens technologies for hygiene, wipes and technical applications.

Latest News

#Textile processing

YKK Bangladesh celebrates 25 years of fastening production and business development

YKK Bangladesh Pte. Ltd., a subsidiary of Japanese fastening manufacturer YKK Corporation, has celebrated its 25th anniversary with a commemorative ceremony in Dhaka on November 8, 2026. Since its establishment in November 2000, the company has expanded its manufacturing capacity and business operations alongside the growth of Bangladesh's apparel industry.

#ITMA Asia + CITME 2026

DORNIER highlights airbag, filtration and composite weaving technologies at ITMA ASIA 2026

Lindauer DORNIER will present its latest developments in air-jet and rapier weaving technology for technical textiles at ITMA ASIA + CITME 2026. The German machinery manufacturer will focus on the reliable and efficient production of airbag fabrics, high-density filters and reinforcement textiles for fibre-reinforced composites. Alongside its A2 air-jet and P2 rapier weaving machines, DORNIER will highlight its TRITOS FLEX technology for complex 3D composite preforms, retrofit solutions and expanded service capabilities in Asia. The company will exhibit in Hall 3, Stand E02.

#Retail & Brands

Marks & Spencer expands across Asia Pacific through partnership with Global Fashion Group

Marks & Spencer (M&S) and Global Fashion Group (GFG) have announced a strategic partnership to expand the British retailer's fashion business across Asia Pacific. M&S has launched on Southeast Asian fashion platform ZALORA and plans to enter THE ICONIC in Australia and New Zealand in early 2027. The agreement also introduces regional fulfilment for Australian M&S.com orders, enabling faster deliveries and returns while supporting a capital-light international growth strategy.

#Natural Fibers

Woolmark survey: 82% of consumers prefer natural fibres over synthetics

A new consumer survey commissioned by Woolmark and conducted by Ipsos across five major markets reveals a strong preference for natural fibres over synthetic alternatives. On average, 82% of respondents in the United States, France, Germany, Italy and China said they would choose natural fibres when price, style and fit are equal. The findings coincide with the launch of Woolmark's new global brand platform, “Return to Real”, which highlights the natural performance properties of Merino wool and the growing importance of verified fibre quality.

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