#Software

2020-05-28

Gerber empowers nine line to produce thousands of medical-grade masks per day

Nine Line Apparel has partnered with Gerber Technology and Top Value Fabric to develop several types of protective masks to ensure the health and safety of millions. The global shortage of personal protective equipment (PPE) has put millions of lives at risk, including first responders, military members, essential workers, and those that are immunocompromised. With many masks out of stock and prices escalating rapidly, it has been incredibly difficult for consumers to get the protection they need.

Nine Line Apparel develops innovative solution to personal protective equipment (PPE) shortage.

“We are so proud to support our customers in every way possible as they develop creative and innovative solutions to the current PPE shortage,” said Pete Doscas, VP and General Manager Americas of Gerber Technology. “Nine Line Apparel is working tirelessly to ensure everyone has access to effective protective equipment that they can be sure is going to keep them safe.”

Nine Line Apparel is an American lifestyle brand founded by patriots for patriots. In the military, a Nine Line is a medevac request for a soldier that is injured on the battlefield and since 2012 the Georgia-based company has embodied the patriotism, hope, and trust that a Nine Line represents by supporting those in need and encouraging others to do the same.

When the COVID-19 pandemic began and caused a global shortage of PPE, Nine Line Apparel stayed true to their core values and immediately jumped in to protect the nation’s heroes by producing several types of face coverings, including a 100% reusable, medical grade mask of medical grade TPE. The mask comes with a 10 pack of replacement filters to ensure breathable, comfortable and effective protection.

Nine Line contacted Gerber Technology to assist them in finding a state-of-the-art facility that would allow them to produce quickly and efficiently. After learning about Nine Line’s needs such as fabric width, roll size, quantity, and packaging requirements, Gerber connected them with Integrated Textile Solutions. By leveraging two multi-ply GERBERcutters and a multi-ply GERBERspreader™ at the Integrated Textile Solutions facility, Nine Line is able to produce 2,000 masks and 100,000 replacement filters per day with the capacity to produce up to 5 million masks and 50 million filters in one month.

“The only way we’re going to get through this pandemic is if everyone works together and we are so lucky to have such an amazing network,” said Tyler Merritt, CEO of Nine Line Apparel. “Gerber has been incredibly helpful throughout this entire process by helping us find a facility to produce at and connecting us with our partners.”

In addition to the reusable masks, Nine Line is also working with a fellow U.S. manufacturer to provide consumers with a one-size-fits-all mask at cost. For each mask sold, Nine Line will be donating a mask to a frontline worker in need.

Orient Rongheng connects production planning across China and Bangladesh with FastReactPlan

Chinese apparel manufacturer Orient Rongheng is implementing Coats Digital’s FastReactPlan to digitalize production planning across its manufacturing operations in China and Bangladesh. The project aims to connect capacity, materials and order planning across multiple factories while integrating these processes with the company’s existing ERP and Manufacturing Execution System (MES).

Lectra launches Apogy with agentic AI for fashion product development

Lectra has launched Apogy, a new cloud-based solution for fashion product development that combines product data, collaborative workflows and agentic artificial intelligence. The platform is designed to connect the different stakeholders and processes between initial design and production while using AI agents to automate tasks and support decision-making throughout the development cycle.

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

New Cotton Review examines competitiveness, market risk, and opportunities

From moving record volumes of Brazilian cotton to market, to managing price volatility, unlocking Ethiopia’s production potential, and strengthening African textile trade, the latest edition of Cotton: Review of the World Situation examines some of the most consequential opportunities and challenges facing the global cotton industry.

Long John puts KARL MAYER's RDJ 7/3 into operation and strengthens its position as a market leader

KARL MAYER has just unveiled its new RDJ 7/3 Jacquard Double Needle Bar Raschel Machine in the international trade press, and the innovation is already causing a stir in the market: The Long John Group, a leading manufacturer of performance footwear fabrics and a long-standing partner of renowned brands, was the first customer to invest in the new machine and celebrated its official launch at its Indonesian plant on August 20.

An eco-friendly alternative to fluorocarbon treatments

Protective and outdoor clothing derives its durable water-, dirt- and oil- repellent properties from the application of fluorinated polymers or per- and polyfluorinated low-molecular- weight chemicals (PFCs). The beneficial properties thus achieved on textiles are offset by environmental and human health risks. For manufacturers of sports, medical, protective and automotive textiles, researchers at the Sächsisches Textilforschungsinstitut e.V. and the Leibniz Institute for Polymer Research have developed liquid-applied dispersions and solutions to functionalise textiles without the use of fluorine.