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Gerber empowers nine line to produce thousands of medical-grade masks per day

Nine Line Apparel has partnered with Gerber Technology and Top Value Fabric to develop several types of protective masks to ensure the health and safety of millions. The global shortage of personal protective equipment (PPE) has put millions of lives at risk, including first responders, military members, essential workers, and those that are immunocompromised. With many masks out of stock and prices escalating rapidly, it has been incredibly difficult for consumers to get the protection they need.

Nine Line Apparel develops innovative solution to personal protective equipment (PPE) shortage.

“We are so proud to support our customers in every way possible as they develop creative and innovative solutions to the current PPE shortage,” said Pete Doscas, VP and General Manager Americas of Gerber Technology. “Nine Line Apparel is working tirelessly to ensure everyone has access to effective protective equipment that they can be sure is going to keep them safe.” 

Nine Line Apparel is an American lifestyle brand founded by patriots for patriots. In the military, a Nine Line is a medevac request for a soldier that is injured on the battlefield and since 2012 the Georgia-based company has embodied the patriotism, hope, and trust that a Nine Line represents by supporting those in need and encouraging others to do the same.

When the COVID-19 pandemic began and caused a global shortage of PPE, Nine Line Apparel stayed true to their core values and immediately jumped in to protect the nation’s heroes by producing several types of face coverings, including a 100% reusable, medical grade mask of medical grade TPE. The mask comes with a 10 pack of replacement filters to ensure breathable, comfortable and effective protection.


Nine Line contacted Gerber Technology to assist them in finding a state-of-the-art facility that would allow them to produce quickly and efficiently. After learning about Nine Line’s needs such as fabric width, roll size, quantity, and packaging requirements, Gerber connected them with Integrated Textile Solutions. By leveraging two multi-ply GERBERcutters and a multi-ply GERBERspreader™ at the Integrated Textile Solutions facility, Nine Line is able to produce 2,000 masks and 100,000 replacement filters per day with the capacity to produce up to 5 million masks and 50 million filters in one month.

“The only way we’re going to get through this pandemic is if everyone works together and we are so lucky to have such an amazing network,” said Tyler Merritt, CEO of Nine Line Apparel. “Gerber has been incredibly helpful throughout this entire process by helping us find a facility to produce at and connecting us with our partners.”

In addition to the reusable masks, Nine Line is also working with a fellow U.S. manufacturer to provide consumers with a one-size-fits-all mask at cost. For each mask sold, Nine Line will be donating a mask to a frontline worker in need.

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#Texprocess 2026

Texprocess 2026: Style3D | ASSYST showcases AI, 3D, 2D and automation and meets strong industry response

Four days, countless discussions and a clear signal from the industry: the future of fashion is digital and AI-driven. At Texprocess 2026, Style3D | ASSYST demonstrated how AI, 3D and automation are already fundamentally transforming processes from design to production.

#Software

Coats Digital appoints Himanshu Mehrotra as Managing Director to lead next phase of cloud and AI-driven innovation

Coats Digital is delighted to announce the appointment of Himanshu Mehrotra as Managing Director to lead the company’s strategic direction, innovation agenda, and global growth as it accelerates the development of its cloud-native, AI-powered software solutions for the global apparel and footwear supply chain.

#Software

Tunicotex Group boosts OTDP to 85%, cuts planning time by 25% & expands production capacity by 40%

Coats Digital is delighted to announce that following the implementation of FastReactPlan, leading Tunisian premium knitwear manufacturer, Tunicotex Group, has significantly improved its on-time delivery performance from 75% to 85%, reduced planning time by 25%, minimised delays and penalty costs, and unlocked 40% additional capacity to take on more customer orders and support sustained business growth.

#Industry 4.0 / Digitalization

Suzhou Tianyuan boosts costing accuracy to 98% with Coats Digital’s GSDCost

Coats Digital is delighted to announce that Suzhou Tianyuan Garments Co., Ltd., a leading manufacturer of high-quality sportswear and functional apparel for global brands such as Adidas, FILA, ANTA, and The North Face, has achieved remarkable productivity and cost management improvements following the implementation of Coats Digital’s award-winning method-time-cost optimisation solution, GSDCost.

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#INDEX 2026

ANDRITZ at INDEX ’26: Driving sustainability with next-generation nonwoven technologies

From May 19-22, ANDRITZ Nonwoven & Textile is presenting its innovative solutions for the nonwoven & textile industry in Geneva, Switzerland. ANDRITZ will focus on technologies for sustainable and durable nonwovens, converting, sustainable fiber processes, textile recycling, and life-cycle services on booth 2114 in hall 02.

#INDEX 2026

INDEX™26: World’s leading nonwovens exhibition presents groundbreaking product launches, exclusive seminars and immersive experiences

From 19 to 22 May 2026, 620 exhibitors from 44 countries will gather in Geneva at Palexpo for INDEX™26. The exhibition aims to demonstrate how the future of technical materials will increasingly be shaped by collaborative supply chains and integrated innovation across the nonwovens industry. This year’s edition focuses not only on individual technological advances, but also on how cooperation throughout the value chain can enhance the performance, sustainability and value of nonwoven solutions.

#INDEX 2026

The LYCRA Company launches LYCRA® ADAPTIV fiber for nonwovens, advancing comfort and fit in disposable hygiene at INDEX™ 26

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#INDEX 2026

Innovations for today – solutions for tomorrow: Trützschler Nonwovens at INDEX™ 2026

From 19 to 22 May, Trützschler Nonwovens will present itself at booth 1641 as a long-term partner to its customers. The focus will be on new products for all nonwoven processes, further developments of the digital working environment T‑ONE, and an expanded service portfolio.

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