[pageLogInLogOut]

#Recycling / Circular Economy

EREMA presents the new INTAREMA® TVEplus® DuaFil® Compact double filtration machine for post-consumer recycling

INTAREMA® TVEplus® DuaFil® Compact combines the patented extruder system for processing challenging materials with a second high-performance filtration and upstream reduced-temperature pressure build-up zone. The name of this plant is derived from the double filtration concept and the compact design. Photo: EREMA GmbH
The circular economy for plastics can only be achieved with the highest possible quality of recycled pellets. The recycling machine manufacturer EREMA is a pioneer with many years of development experience when it comes to actually implementing what is technically feasible. With its new development INTAREMA® TVEplus® DuaFil® Compact, the company is redefining the quality level for recycling particularly challenging post-consumer materials, and is doing so with significantly reduced energy consumption.

Lower temperature, lower energy consumption, compact design

A key feature of the innovative double filtration machine is the consistently gentle treatment of the melt throughout the entire process. This is the result of combining TVEplus® technology, patented and proven thousands of times over, with the new DuaFil® Compact technology. "Because there is no discharge metering zone and the melt pump is custom designed to the application, the pressure build-up required for the second filtration unit is especially efficient and only needs a much lower temperature", explains Sebastian Sochor, R&D Engineer at EREMA.

The extruder does not need to build up pressure and can be built much shorter, 10 L/D shorter compared to the previous EREMA double filtration solution. The lower melt temperature of the DuaFil® Compact in this area has a positive effect on the melt quality and significantly reduces energy consumption", says Sochor.



Lower melt temperature, lower energy consumption

That is how the new INTAREMA® TVEplus® DuaFil® Compact 1108 achieves a melt temperature upstream of the second filter unit that is 18.5 degrees Celsius lower than the previous EREMA double filtration solution when processing LDPE supermarket film containing paper, and consumes 10 percent less energy overall (specific energy consumption kWh/kg). Another advantage is in the processing of LDPE/LLDPE material streams that often havevarying degrees of moisture and contamination due to impurities such as paper labels, wood particles or foreign polymers. These get into the material stream through splinters from pallets or strapping bands and can lead to the formation of unpleasant odours and discolouration. This is where the DuaFil®Compact Zone really comes into its own, because operating at a lower melt temperature very effectively prevents the combustion that would otherwise cause these odours.

All these features make the new INTAREMA® TVEplus® DuaFil® Compact machine the first choice for post-consumer applications where polymer-conserving processing and strong filtration performance are important. "Ultimately, the high quality of the recycled pellets that we achieve with this system creates the opportunity to increasingly replace virgin material with recycled material in end products, meeting the current market trend and sustainability requirements," says Michael Heitzinger, Managing Director, EREMA GmbH.


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

Textiles Recycling Expo USA 2027 opens registration and expands with manufacturing exhibition

The second edition of Textiles Recycling Expo USA will take place on 7–8 April 2027 in Charlotte, North Carolina. Following a debut that attracted more than 1,800 visitors and 95 exhibitors, the event will expand its exhibition and conference programme and will be held alongside the new Textiles Manufacturing Expo.

#Recycled Fibers

Recover launches global campaign highlighting industrial-scale recycled cotton solutions

Under the motto “REAL. Today, Not Someday.”, Recover aims to shift attention towards recycling technologies already operating at commercial scale. In 2025, the company's recycled cotton was used in more than 200 million garments worldwide.

#Recycling / Circular Economy

PURE LOOP's DynaShape® automation increases recycling productivity by up to ten percent

The intelligent automation solution for the ISEC evo recycling machine automatically adjusts operating parameters to changing input materials, improving throughput, melt quality and process stability while reducing operator workload.

#Recycling / Circular Economy

From textile waste to spinning-grade fiber: STADLER Group engineers integrated sorting solution for IGERS in Italy

As technology partner, STADLER worked alongside IGERS on its new plant in San Pietro Mosezzo, Novara, from the first process discussions to the final layout – integrating key treatment equipment into one system and supplying the fully automated sorting line. Together, the two companies have taken IGERS' patented textile recycling process from vision to industrial reality.

Latest News

#ITMA Asia + CITME 2026

Groz-Beckert to present innovations across six textile technology sectors at ITMA Asia 2026

From November 20 to 24, 2026, Groz-Beckert will be presenting its highlights and innovations across the various product areas – Knitting, Weaving, Nonwovens, Sewing, Tufting and Spinning – in Hall 4.1, Booth D41 at the ITMA ASIA + CITME 2026.

#ITMA Asia + CITME 2026

Vandewiele to showcase weaving innovations and automation solutions at ITMA Asia 2026

At ITMA ASIA + CITME 2026, taking place from November 20 to 24 in Shanghai, Vandewiele will present a broad range of technologies for weaving, carpet manufacturing, tufting, yarn processing and automation. The company's innovations focus on increasing productivity, improving process efficiency, reducing resource consumption and providing greater flexibility in textile manufacturing. Visitors can explore the latest developments at Booth D01 in Hall 3 of the National Exhibition and Convention Center (NECC).

#ITMA Asia + CITME 2026

KARL MAYER expands TM WEFT capabilities for fashion fabrics at ITMA ASIA 2026

A new E 36 gauge, an EL pattern drive and improved yarn tension regulation extend the application possibilities of KARL MAYER's TM WEFT warp knitting machine. At ITMA ASIA 2026, the company will demonstrate the developments alongside a collection of woven-like warp knitted fabrics for fashion and apparel.

#Research & Development

First "Korea Day" at RWTH Aachen attracts more than 300 participants

The inaugural Korea Day in Aachen brought together representatives from science, business and Korean institutions to strengthen German-Korean cooperation in research, technology and education. The Institut für Textiltechnik (ITA) of RWTH Aachen University was among the participating organisations.

TOP