[pageLogInLogOut]

#Recycling / Circular Economy

EREMA presents the new INTAREMA® TVEplus® DuaFil® Compact double filtration machine for post-consumer recycling

INTAREMA® TVEplus® DuaFil® Compact combines the patented extruder system for processing challenging materials with a second high-performance filtration and upstream reduced-temperature pressure build-up zone. The name of this plant is derived from the double filtration concept and the compact design. Photo: EREMA GmbH
The circular economy for plastics can only be achieved with the highest possible quality of recycled pellets. The recycling machine manufacturer EREMA is a pioneer with many years of development experience when it comes to actually implementing what is technically feasible. With its new development INTAREMA® TVEplus® DuaFil® Compact, the company is redefining the quality level for recycling particularly challenging post-consumer materials, and is doing so with significantly reduced energy consumption.

Lower temperature, lower energy consumption, compact design

A key feature of the innovative double filtration machine is the consistently gentle treatment of the melt throughout the entire process. This is the result of combining TVEplus® technology, patented and proven thousands of times over, with the new DuaFil® Compact technology. "Because there is no discharge metering zone and the melt pump is custom designed to the application, the pressure build-up required for the second filtration unit is especially efficient and only needs a much lower temperature", explains Sebastian Sochor, R&D Engineer at EREMA.

The extruder does not need to build up pressure and can be built much shorter, 10 L/D shorter compared to the previous EREMA double filtration solution. The lower melt temperature of the DuaFil® Compact in this area has a positive effect on the melt quality and significantly reduces energy consumption", says Sochor.



Lower melt temperature, lower energy consumption

That is how the new INTAREMA® TVEplus® DuaFil® Compact 1108 achieves a melt temperature upstream of the second filter unit that is 18.5 degrees Celsius lower than the previous EREMA double filtration solution when processing LDPE supermarket film containing paper, and consumes 10 percent less energy overall (specific energy consumption kWh/kg). Another advantage is in the processing of LDPE/LLDPE material streams that often havevarying degrees of moisture and contamination due to impurities such as paper labels, wood particles or foreign polymers. These get into the material stream through splinters from pallets or strapping bands and can lead to the formation of unpleasant odours and discolouration. This is where the DuaFil®Compact Zone really comes into its own, because operating at a lower melt temperature very effectively prevents the combustion that would otherwise cause these odours.

All these features make the new INTAREMA® TVEplus® DuaFil® Compact machine the first choice for post-consumer applications where polymer-conserving processing and strong filtration performance are important. "Ultimately, the high quality of the recycled pellets that we achieve with this system creates the opportunity to increasingly replace virgin material with recycled material in end products, meeting the current market trend and sustainability requirements," says Michael Heitzinger, Managing Director, EREMA GmbH.


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

Recover™ names Enes Adak and Fehmi Yüksel as Co-CEOs to accelerate its next growth phase

Recover™, a leading materials science company and global producer of consistent high-quality, recycled cotton fibers and circular material solutions at scale, today announced the appointment of Enes Adak and Fehmi Yüksel as Co-Chief Executive Officers. This leadership transition marks an important step in Recover’s evolution as the company enters its next stage of development.

#Recycling / Circular Economy

Arc'teryx introduces System 0™, a new framework for the future of product design and circularity

Arc'teryx Equipment, the global design company specializing in technical high-performance apparel and equipment, today introduced System 0™, a new framework that reimagines how products can be designed, manufactured, used, repaired, and ultimately regenerated. System 0 represents the next evolution for sustainability in the outdoor industry, as it embeds circular thinking across an entire product lifecycle while maintaining the uncompromising performance standards that define the Arc’teryx brand.

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

#Recycled Fibers

Indorama Ventures supports KH Editions in building on its RECO experience Taking Thai circular fashion to New York Fashion Week

Indorama Ventures Public Company Limited, a global sustainable chemical company, is supporting KH Editions, a Thai fashion brand that has grown through the RECO program, by providing fabrics woven with deja™ recycled polyester yarn. The fabrics have been used to create two fashion looks and accessories from the brand’s ten-look Spring/Summer 2027 collection, which will be presented in New York City, United States, on 15 September 2026 during New York Fashion Week.

Latest News

#Industry 4.0 / Digitalization

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

#Textile chemistry

Archroma and Lameirinho partner in pioneering deployment of InOneGO single-step dyeing

Archroma, a global leader in specialty chemicals, and Lameirinho, a leading home textiles manufacturer based in Portugal, are collaborating to bring InOneGO by Archroma, a new single-step dyeing process, into commercial production. Lameirinho’s first InOneGo bedlinens collection is now available worldwide.

#Knitting & Hosiery

KARL MAYER launches extra-wide HKS 3-M EL for increased productivity

KARL MAYER has launched a new extra-wide version of its HKS 3-M EL tricot machine, designed to increase productivity particularly in the manufacture of textiles for sports, activewear and athleisure applications.

#Research & Development

Reducing development times for technical textiles by accelerated thermo-oxidative aging in a high-pressure autoclave

Synthetic polymers used in technical textiles can be effectively protected against degradation caused by heat, oxygen, and water through the use of stabilizer systems. This enables service lives of several decades, extending to more than 50 years. As the use of durable technical textiles continues to grow, so does the demand for reliable methods to predict their service life within economically feasible testing periods. For the first time the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed methods for robust service life prediction for textiles in an IGF research project.

TOP