#Recycling / Circular Economy

2022-04-07

Covestro builds a bridge to the circular economy at ACS 2022

Decovery® in an exterior wood stain application – a plant-based solution for a beautiful, long-lasting exterior. © Covestro

Covestro, a leading materials company, will exhibit its portfolio of sustainable coating solutions at the American Coatings Show 2022 in Indianapolis, helping pave the way for a shift to the circular economy. The company’s 2021 acquisition of the Resins & Functional Materials (RFM) business of Dutch company Royal DSM was a major driver of this year’s offerings, significantly strengthening the efforts of Covestro in sustainable solutions and cementing its position as a leading supplier of sustainable coatings and adhesives.

Renewable feedstock

Reduced reliance on fossil raw materials

Purposeful innovation

More than 50 years of manufacturing experience of Covestro have also played a key role for this development. Going forward, solutions sourced from sustainable materials will be a key component of their overall portfolio. Sustainable coating resins represent an attractive growth market that aligns with the ultimate goal of the company to move to a fully circular economy, meeting the world’s materials and coatings needs while reducing reliance on fossil fuels. Covestro is excited to collaborate with its customers on the journey to the circular economy as new material solutions transform urbanization, mobility, and their impact on climate change.

Alternative raw materials made using biotechnology

One of the most exciting results is the fruit of work of the company with pioneering biotech company Genomatica to successfully produce the first significant volumes of a plant based version of HMDA (hexamethylene diamine). HMDA is a key precursor for several coatings, adhesives, and a widely used type of nylon (nylon-6,6). 2 million tons of HMDA are used each year, but until now it has been manufactured exclusively from fossil feedstocks. This new process is expected to be able to produce ton-quantities of high-quality material in the near future, helping the automotive, construction, furniture, and textile industries become that much more sustainable going forward.

"Our partnership on this innovative technology allows us to significantly reduce our dependence on fossil feedstocks," said Martin Vlak, Head of Sales & Market Development – North America Coatings & Adhesives at Covestro. "With a purely plant-based HMDA, we can significantly advance our corporate objective of CO2-neutral production."

Several examples of Covestro’s sustainable products are on display in their booth (#2529). Covestro will be showing off Desmodur® eco N 7300, an isocyanate clearcoat hardener whose carbon content is 70 percent sourced from biomass instead of fossil fuels. This sourcing reduces the carbon footprint of the hardener by around 30 percent, compared to conventional solutions using the same application process, with no compromise in performance or quality.

Partially bio-based resin for high-traffic flooring

A third product, Decovery®, is an up to 52 percent partially plant-based flooring resin. Covestro has long experience in resin technology for flooring. Their engineers know better than anyone how traditional bio-based paints have struggled to meet the tough criteria required for high-traffic flooring. Extensive testing has shown that Decovery® has equal performance in durability, chemical resistance and wear resistance when compared with current fossil-based products in the market.

"The emerging line of sustainable and plant-based products of Covestro is the result of our long-term goal of becoming the leading provider of sustainable coating solutions," says Vlak. "Markets are increasingly asking for more environmentally compliant products based on renewable raw materials without compromising functionality. But it’s about more than growth from a margin perspective. It’s about growing sustainably with the right kind of product innovation that brings us to carbon-neutral production. A truly circular economy is within our reach if we remain committed to this level of focus and innovation."

Covestro and Heraeus Precious Metals collaborate to enable safer, more sustainable antimicrobial textile coatings

Laboratory tests reveal that AGXX antimicrobial surface technology from Heraeus Precious Metals is fully compatible with Impranil® PU dispersions which are part of the waterborne INSQIN® textile coating technology from Covestro, paving the way for more sustainable antimicrobial textile coatings. This discovery comes at a key moment for the textile coatings industry. As the sharing economy continues to grow, more people are coming into regular contact with high-use surfaces, creating ideal conditions for bacteria, viruses, and other microorganisms to thrive.

Covestro celebrates decade of innovation and sustainable growth

Covestro celebrates its 10-year anniversary today. Since its carve-out from Bayer in 2015, the company has developed into a global leader in high-performance polymer materials and a pioneer in circular economy solutions. With a strong focus on innovation and sustainability, Covestro’s materials are now embedded in countless applications worldwide – from mobility and construction to electronics, healthcare, and consumer goods.

Suiting up Team Sonnenwagen with more sustainable sportswear created through a three-way partnership

Team Sonnenwagen Aachen, a solar racing collective from RWTH Aachen and FH Aachen, Germany, is on a mission to advance sustainable mobility solutions and become world champions. This August, the student team will participate in the 2025 Bridgestone World Solar Challenge, a biannual 3,000-kilometer race across the Australian outback. During the five-day event, 50 student teams from around the world will compete with solar vehicles that they must design, assemble, and drive themselves.

Reju announces site selection for first U.S. industrial sized facility regeneration hub in Rochester, New York

Reju, the textile-to-textile regeneration company, today announced it has selected the site for its first U.S.-based industrial facility marking a significant milestone in its efforts to scale globally. This future Regeneration Hub will be in Rochester, New York, reinforcing Reju’s commitment to the adoption of circular textile system across key regions worldwide.

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.

Modern testing methods for raw cotton

The 38th International Cotton Conference Bremen will take place from 25 to 27 March 2026 at the Bremen Parliament. This conference has traditionally stood for in-depth expertise and international exchange. The program will focus on technical innovations, market trends, and regulatory frameworks across the entire value chain – from agriculture to the circular economy. With high-profile speakers, the conference is regarded as the key meeting point for the global cotton industry. Today’s focus: Cotton quality and testing methods.

Rieter responds to higher raw material prices

Global political and economic developments have been leading to rising raw material and energy costs for some time. The textile machinery industry is also affected by this trend. Rieter machines and components consist to a large extent of steel, copper, aluminum and electronics. These materials in particular have seen higher demand and higher prices in recent months.