[pageLogInLogOut]

#Recycling / Circular Economy

BASF working toward circularity in recycling of mattresses

BASF’s innovative recycling process for used mattresses breaks down the flexible polyurethane and delivers the initially used polyol. (c) 2020 BASF
BASF has developed a chemical recycling process for used mattresses and is starting pilot tests at the Schwarzheide site in Brandenburg, Germany. The materials from old mattresses are to be recycled in such a way that they can be used for the production of new mattresses. “The target is to recover the raw materials with a quality comparable to that of non-recycled/virgin raw materials”, says Shankara Keelapandal, Business Management Isocyanates Europe.

In doing so, BASF is breaking new ground and responding to the raised expectations regarding sustainability of the foam and mattress industry as well as those of consumers. It is an important step to possibly re-enter post-consumer waste back into product lifecycles.

  • Old mattresses are to provide raw materials for new ones
  • The first pilot tests are up and running

BASF’s process breaks down the flexible polyurethane and delivers the initially used polyol. From there BASF can produce new foam with a significantly lower carbon footprint, because fewer fossil resources are used. “It makes projects of that nature quite attractive because, while mattresses are easy to collect and to sort out, at the end of their lifecycle they currently end up being either incinerated or in a landfill, explains technical project manager Arno Volkmann. First volumes of the recycled material will be delivered to project partners later this year to develop pilot projects together. “The project is technically complex, but the potential to reduce waste volumes and save resources makes it all worth it” comments Keelapandal.


With the new process, BASF steps up its efforts to increase sustainability and takes one step further toward a circular economy. Aiming to decouple economic growth from the use of finite resources, BASF accelerates the adoption of the circular economy principle into its day-to-day operations. “This is why we develop a solution to closing the loop for soft polyurethane foam with the chemical recycling of mattresses,” adds Keelapandal.

To learn more on the PU recycling project please go to:

https://www.basf.com/global/en/who-we-are/sustainability/we-drive-sustainable-solutions/circular-economy/mass-balance-approach/circularity-recycling-of-mattresses.html


More News from BASF Aktiengesellschaft
Performance Chemicals for Textiles Europe

#Textiles & Apparel / Garment

BASF at SIMAC 2025: Recycling meets Performance – PU solutions for the future of footwear

BASF is presenting new materials, concepts and recycling methods for polyurethanes in footwear at SIMAC Tanning Tech. The leading international trade fair will take place from September 23-25 in Milan, Italy. We will showcase our unique and integrated toolbox of Elastopan® (PU) and thermoplastic polyurethanes Elastollan® and Infinergy®. Together with our partners and customers we bring innovative products to the market offering utmost lightness paired with mechanical performance and automated processing.

#Textile chemistry

BASF strengthens liquid enzyme portfolio for the laundry and cleaning industry

By expanding its product portfolio for liquid enzymes, BASF is further strengthening its position as an innovation leader and provider of essential ingredients for the home care and I&I industry.

#Recycling / Circular Economy

New bike backpack from VAUDE with innovative polyamide from BASF

The new TRAILCONTROL ZERO 20+ bike backpack from VAUDE, the leading manufacturer of sustainable outdoor clothing and equipment, sets new standards in collaboration with BASF. For the manufacturing of the backpack, VAUDE uses BASF's innovative Ultramid® ZeroPCF, a polyamide (PA) 6 with a Product Carbon Footprint (PCF) of zero.

#Yarn & Fiber

BASF starts up new world-scale plant for hexamethylenediamine in Chalampé and expands PA 6.6 polymerization in Freiburg

BASF has announced the successful startup of its new world-scale hexamethylenediamine (HMD) plant in Chalampé, France, construction of which began in 2022. The plant increases BASF’s annual HMD production capacity to 260,000 metric tons.

More News on Recycling / Circular Economy

Latest News

#Spinning

Rieter reports stable order backlog and strategic progress – outlook for 2025 adjusted

In its Investor Update 2025, Rieter announced an order intake of CHF 203.9 million in the third quarter and CHF 559.3 million after nine months, reflecting a continued cautious investment climate in the textile machinery sector. Sales totaled CHF 121.5 million in the third quarter and CHF 457.7 million for the first nine months of the year, while the order backlog stood at around CHF 590 million as of September 30, 2025.

#

Winners of the ITMF International Collaboration Award 2025

The winners of the ITMF International Collaboration Awards 2025 will present their project at the upcoming ITMF & IAF Conference 2025 which will be held from 24 - 25 October in Yogyakarta, Indonesia and will be co-hosted by Indonesia Textile Industry Association (API).

#

Winners of the ITMF Start-up Award 2025

The winners of the ITMF Start-up Awards 2025 will present their business models at the upcoming ITMF & IAF Conference 2025 which will be held from 24 - 25 October in Yogyakarta, Indonesia and will be co-hosted by the Indonesia Textile Industry Association (API).

#

Winners of the ITMF Sustainability & Innovation Award 2025

The winners of the ITMF Sustainability & Innovation Awards 2025 will present their project at the upcoming ITMF & IAF Conference 2025 which will be held from 24 - 25 October in Yogyakarta, Indonesia and will be co-hosted by Indonesia Textile Industry Association (API).

TOP