[pageLogInLogOut]

#Recycling / Circular Economy

BASF working toward circularity in recycling of mattresses

BASF’s innovative recycling process for used mattresses breaks down the flexible polyurethane and delivers the initially used polyol. (c) 2020 BASF
BASF has developed a chemical recycling process for used mattresses and is starting pilot tests at the Schwarzheide site in Brandenburg, Germany. The materials from old mattresses are to be recycled in such a way that they can be used for the production of new mattresses. “The target is to recover the raw materials with a quality comparable to that of non-recycled/virgin raw materials”, says Shankara Keelapandal, Business Management Isocyanates Europe.

In doing so, BASF is breaking new ground and responding to the raised expectations regarding sustainability of the foam and mattress industry as well as those of consumers. It is an important step to possibly re-enter post-consumer waste back into product lifecycles.

  • Old mattresses are to provide raw materials for new ones
  • The first pilot tests are up and running

BASF’s process breaks down the flexible polyurethane and delivers the initially used polyol. From there BASF can produce new foam with a significantly lower carbon footprint, because fewer fossil resources are used. “It makes projects of that nature quite attractive because, while mattresses are easy to collect and to sort out, at the end of their lifecycle they currently end up being either incinerated or in a landfill, explains technical project manager Arno Volkmann. First volumes of the recycled material will be delivered to project partners later this year to develop pilot projects together. “The project is technically complex, but the potential to reduce waste volumes and save resources makes it all worth it” comments Keelapandal.


With the new process, BASF steps up its efforts to increase sustainability and takes one step further toward a circular economy. Aiming to decouple economic growth from the use of finite resources, BASF accelerates the adoption of the circular economy principle into its day-to-day operations. “This is why we develop a solution to closing the loop for soft polyurethane foam with the chemical recycling of mattresses,” adds Keelapandal.

To learn more on the PU recycling project please go to:

https://www.basf.com/global/en/who-we-are/sustainability/we-drive-sustainable-solutions/circular-economy/mass-balance-approach/circularity-recycling-of-mattresses.html


More News from BASF Aktiengesellschaft
Performance Chemicals for Textiles Europe

#Nonwovens

BASF opens global diaper and superabsorbents performance lab in Mumbai

BASF has officially inaugurated its new Performance Lab for diapers and superabsorbents (SAP) in Mumbai on August 18, 2026, which will provide technical and application services to superabsorbent customers globally. The new lab of BASF’s Hygiene Solutions business has been established in less than a year and is part of BASF’s Innovation Campus Asia Pacific in Mumbai, BASF’s second largest R&D site in Asia Pacific established in 2017 under BASF Chemicals India Private Limited.

#Recycling / Circular Economy

Pirelli, Pyrum, Synthos and BASF partner to transform end‑of‑life and scrap tyres into recycled materials for new products

Pirelli, Pyrum, Synthos and BASF are jointly advancing a tyre-to-tyre circular economy initiative in Europe, driving the development of an industrial ecosystem designed to increase the use of recycled materials derived from end-of-life and scrap tyres.

#Recycled Fibers

Lindex and BASF partner to bring textile-­to­-textile recycled polyamide to lingerie sector

Lindex has partnered with BASF’s loopamid® to accelerate textile-­to-­textile recycling and advance the shift towards more circular material solutions in the fashion industry. Together they introduce loopamid to the lingerie sector.

#Textile processing

trinamiX mobile NIR spectroscopy: New applications for the footwear and textile industry

trinamiX GmbH expands its solution portfolio for the circular economy, now enabling the identification of materials used in the footwear and textile industries. With its mobile near-infrared (NIR) spectroscopy solutions, trinamiX supports manufacturers, sorters, recyclers, and brand owners in reliably identifying materials and improving transparency across increasingly complex value chains.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

PURE LOOP's DynaShape® automation increases recycling productivity by up to ten percent

The intelligent automation solution for the ISEC evo recycling machine automatically adjusts operating parameters to changing input materials, improving throughput, melt quality and process stability while reducing operator workload.

#Recycling / Circular Economy

From textile waste to spinning-grade fiber: STADLER Group engineers integrated sorting solution for IGERS in Italy

As technology partner, STADLER worked alongside IGERS on its new plant in San Pietro Mosezzo, Novara, from the first process discussions to the final layout – integrating key treatment equipment into one system and supplying the fully automated sorting line. Together, the two companies have taken IGERS' patented textile recycling process from vision to industrial reality.

#Recycled Fibers

Toray develops Polyester-Nylon fiber containing at least 93% recycled material by mass

Toray Industries, Inc., announced today that it has developed a polyester-nylon fiber with at least 93% recycled content by mass, based on the total weight of the raw yarn. This percentage applies to the newly developed raw yarn and does not represent the recycled content of the finished fabric or garment.

#Recycling / Circular Economy

Canopy shifts focus towards recycling and traceability in updated Hot Button criteria

Environmental non-profit organisation Canopy has introduced revised criteria for its annual Hot Button Report, which evaluates producers of man-made cellulosic fibres (MMCFs), including viscose, lyocell and acetate. The updated framework places greater emphasis on scaling alternative fibre sources, improving supply chain traceability and supporting forest conservation, while maintaining responsible sourcing as a central requirement.

Latest News

TOP