[pageLogInLogOut]

#Recycling / Circular Economy

BASF working toward circularity in recycling of mattresses

BASF’s innovative recycling process for used mattresses breaks down the flexible polyurethane and delivers the initially used polyol. (c) 2020 BASF
BASF has developed a chemical recycling process for used mattresses and is starting pilot tests at the Schwarzheide site in Brandenburg, Germany. The materials from old mattresses are to be recycled in such a way that they can be used for the production of new mattresses. “The target is to recover the raw materials with a quality comparable to that of non-recycled/virgin raw materials”, says Shankara Keelapandal, Business Management Isocyanates Europe.

In doing so, BASF is breaking new ground and responding to the raised expectations regarding sustainability of the foam and mattress industry as well as those of consumers. It is an important step to possibly re-enter post-consumer waste back into product lifecycles.

  • Old mattresses are to provide raw materials for new ones
  • The first pilot tests are up and running

BASF’s process breaks down the flexible polyurethane and delivers the initially used polyol. From there BASF can produce new foam with a significantly lower carbon footprint, because fewer fossil resources are used. “It makes projects of that nature quite attractive because, while mattresses are easy to collect and to sort out, at the end of their lifecycle they currently end up being either incinerated or in a landfill, explains technical project manager Arno Volkmann. First volumes of the recycled material will be delivered to project partners later this year to develop pilot projects together. “The project is technically complex, but the potential to reduce waste volumes and save resources makes it all worth it” comments Keelapandal.


With the new process, BASF steps up its efforts to increase sustainability and takes one step further toward a circular economy. Aiming to decouple economic growth from the use of finite resources, BASF accelerates the adoption of the circular economy principle into its day-to-day operations. “This is why we develop a solution to closing the loop for soft polyurethane foam with the chemical recycling of mattresses,” adds Keelapandal.

To learn more on the PU recycling project please go to:

https://www.basf.com/global/en/who-we-are/sustainability/we-drive-sustainable-solutions/circular-economy/mass-balance-approach/circularity-recycling-of-mattresses.html


More News from BASF Aktiengesellschaft
Performance Chemicals for Textiles Europe

#Nonwovens

BASF opens global diaper and superabsorbents performance lab in Mumbai

BASF has officially inaugurated its new Performance Lab for diapers and superabsorbents (SAP) in Mumbai on August 18, 2026, which will provide technical and application services to superabsorbent customers globally. The new lab of BASF’s Hygiene Solutions business has been established in less than a year and is part of BASF’s Innovation Campus Asia Pacific in Mumbai, BASF’s second largest R&D site in Asia Pacific established in 2017 under BASF Chemicals India Private Limited.

#Recycling / Circular Economy

Pirelli, Pyrum, Synthos and BASF partner to transform end‑of‑life and scrap tyres into recycled materials for new products

Pirelli, Pyrum, Synthos and BASF are jointly advancing a tyre-to-tyre circular economy initiative in Europe, driving the development of an industrial ecosystem designed to increase the use of recycled materials derived from end-of-life and scrap tyres.

#Recycled Fibers

Lindex and BASF partner to bring textile-­to­-textile recycled polyamide to lingerie sector

Lindex has partnered with BASF’s loopamid® to accelerate textile-­to-­textile recycling and advance the shift towards more circular material solutions in the fashion industry. Together they introduce loopamid to the lingerie sector.

#Textile processing

trinamiX mobile NIR spectroscopy: New applications for the footwear and textile industry

trinamiX GmbH expands its solution portfolio for the circular economy, now enabling the identification of materials used in the footwear and textile industries. With its mobile near-infrared (NIR) spectroscopy solutions, trinamiX supports manufacturers, sorters, recyclers, and brand owners in reliably identifying materials and improving transparency across increasingly complex value chains.

More News on Recycling / Circular Economy

#Recycled Fibers

Circ expands global recycled polyester production with BHF offtake agreement

Circ®, a global leader in textile-to-textile recycling, today announced a new offtake agreement with BHF, a leading specialty polyester fiber innovator. This agreement significantly expands the company’s ability to bring recycled polyester into mainstream fiber production.

#Recycling / Circular Economy

Non-refundable grant issued for R&D project ReNaTe

matterr is pleased to announce that the ReNaTe project has received funding approval from the European Regional Development Fund (ERDF) and the State of Lower Saxony.

#Recycling / Circular Economy

Creating a circular economy for fashion and textiles in the UAE

As the United Arab Emirates (UAE) accelerates its shift towards a circular economy, the Ellen MacArthur Foundation is working to co-design and deliver a national textiles circularity policy framework as part of the country’s wider Naseej initiative, a Presidential-level programme to create a circular economy for fashion and textiles.

#Recycling / Circular Economy

Indorama Ventures strengthens Packaging business through strategic circular PET partnership

Indorama Ventures Public Company Limited, a global sustainable chemical company, today announced a strategic partnership through Indovida, Indorama Ventures’ packaging business segment, with Suntory Holdings Limited, Suntory PepsiCo Beverage (Thailand) Co., Ltd. and Iwatani Corporation, to bring commercial-scale circular PET packaging to Thailand. The collaboration further strengthens Indorama Ventures’ downstream packaging platform while expanding its leadership in circular packaging solutions.

Latest News

#Textile chemistry

ZymoChem secures $4 million in renewed federal funding to advance U.S. biomanufacturing of critical materials and their supply chains

ZymoChem, the specialty chemicals company dedicated to bringing decarbonization, sustainability, and supply chain resiliency to the chemical industry through innovative biological manufacturing, today announced the resumption and expansion of its federal research portfolio. The company has been notified that previously paused work under a $5 million U.S. Department of Energy (DOE) program is officially back on, to be joined by continuing collaborations with three of the nation's premier national laboratories.

#Technical Textiles

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.

#Knitting & Hosiery

3D designs with a wow factor made on HKS 4-M EL ECO: When crepe, ruffles, and sheer fabrics redefine fashion

Seersucker, flip-flap items, Fırfır, or crepe materials: structured fabrics have long been more than just a passing trend. They lend timeless looks depth, dynamism, and an exciting tactile dimension. Whether classic striped patterns or modern solid-color interpretations, these versatile pieces pair perfectly with casual and business-casual outfits and effortlessly create a modern look.

#Fabrics

Texhibition Istanbul to bring together more than 500 exhibitors for 10th edition

The 10th edition of Texhibition Istanbul Fabric and Textile Accessories Fair will take place from 9 to 11 September 2026 at Istanbul Expo Center. More than 500 exhibiting companies across five halls and 42,850 square metres will present new-season collections, materials and technologies, bringing together Türkiye’s textile production strength with an increasingly international sourcing community.

TOP