[pageLogInLogOut]

#Recycling / Circular Economy

BASF working toward circularity in recycling of mattresses

BASF’s innovative recycling process for used mattresses breaks down the flexible polyurethane and delivers the initially used polyol. (c) 2020 BASF
BASF has developed a chemical recycling process for used mattresses and is starting pilot tests at the Schwarzheide site in Brandenburg, Germany. The materials from old mattresses are to be recycled in such a way that they can be used for the production of new mattresses. “The target is to recover the raw materials with a quality comparable to that of non-recycled/virgin raw materials”, says Shankara Keelapandal, Business Management Isocyanates Europe.

In doing so, BASF is breaking new ground and responding to the raised expectations regarding sustainability of the foam and mattress industry as well as those of consumers. It is an important step to possibly re-enter post-consumer waste back into product lifecycles.

  • Old mattresses are to provide raw materials for new ones
  • The first pilot tests are up and running

BASF’s process breaks down the flexible polyurethane and delivers the initially used polyol. From there BASF can produce new foam with a significantly lower carbon footprint, because fewer fossil resources are used. “It makes projects of that nature quite attractive because, while mattresses are easy to collect and to sort out, at the end of their lifecycle they currently end up being either incinerated or in a landfill, explains technical project manager Arno Volkmann. First volumes of the recycled material will be delivered to project partners later this year to develop pilot projects together. “The project is technically complex, but the potential to reduce waste volumes and save resources makes it all worth it” comments Keelapandal.


With the new process, BASF steps up its efforts to increase sustainability and takes one step further toward a circular economy. Aiming to decouple economic growth from the use of finite resources, BASF accelerates the adoption of the circular economy principle into its day-to-day operations. “This is why we develop a solution to closing the loop for soft polyurethane foam with the chemical recycling of mattresses,” adds Keelapandal.

To learn more on the PU recycling project please go to:

https://www.basf.com/global/en/who-we-are/sustainability/we-drive-sustainable-solutions/circular-economy/mass-balance-approach/circularity-recycling-of-mattresses.html


More News from BASF Aktiengesellschaft
Performance Chemicals for Textiles Europe

#Recycling / Circular Economy

trinamiX with new management

BASF is examining strategic options for its subsidiary trinamiX GmbH. trinamiX specializes in biometric imaging and mobile material analysis. These activities are not part of BASF’s core business, on which the company is focusing as part of the implementation of its new strategy.

#Research & Development

How innovations drive BASF’s success

“Innovation has always been part of BASF’s DNA. Especially in these volatile times, it is crucial to leverage our innovative strength to develop competitive solutions that differentiate us as a company in our markets and give us a competitive edge,” said Dr. Stephan Kothrade, Member of the Board of Executive Directors of BASF and Chief Technology Officer, at the company’s Research Press Briefing held today. To achieve this, BASF implemented its “Winning Ways” strategy about a year ago with the clear goal of becoming the preferred chemical company to enable its customers’ green transformation.

#Nonwovens

Turning diaper waste into new value: BASF, Essity and TU Wien pioneer circular solutions

BASF, one of the world’s leading chemical companies and manufacturer of superabsorbent polymers (SAP), and Essity, a global leading hygiene and health company, joined forces together with the Technical University of Wien to revolutionize recycling of absorbent hygiene products (AHP).

#Textiles & Apparel / Garment

BASF at SIMAC 2025: Recycling meets Performance – PU solutions for the future of footwear

BASF is presenting new materials, concepts and recycling methods for polyurethanes in footwear at SIMAC Tanning Tech. The leading international trade fair will take place from September 23-25 in Milan, Italy. We will showcase our unique and integrated toolbox of Elastopan® (PU) and thermoplastic polyurethanes Elastollan® and Infinergy®. Together with our partners and customers we bring innovative products to the market offering utmost lightness paired with mechanical performance and automated processing.

More News on Recycling / Circular Economy

#Research & Development

Fabolose: Fabricating vegan and circular leather alternatives from bio-tech-derived cellulose

Fabulose is an EU funded project coordinated by the German Institutes of Textile and Fiber Research (DITF). Its consortium consists of leading research institutes, biotech innovators, and industry stakeholders who aim to create high-performance, biobased and recyclable leather-like fabrics, using efficient biotech production routes for bacterial cellulose, cyanophycin and bacterial pigments

#Recycled_Fibers

Reju announces site selection for French Regeneration Hub in Lacq advancing Europe’s circular textile infrastructure

Reju, the textile-to-textile regeneration company based in France, announces the site selection for an industrial sized Regeneration Hub, in Lacq, in the Pyrénées-Atlantiques, on the Induslacq platform. Reju, a Technip Energies owned company, is deepening its roots in France through the development of this new Regeneration Hub.

#Technical Textiles

Covestro showcases monomaterial concept in autonomous SUE People Mover

UE | STUDIOS has unveiled the fully autonomous electric minibus “Self-driving Urban E-Shuttle” (SUE), placing strong emphasis on sustainable material design. Developed within a project funded by the Federal Ministry for Economic Affairs and Energy (BMWE) and the European Union, the vehicle will begin public road testing this year. At the core of the concept is the consistent use of recyclable monomaterials to improve circularity at end of life.

#Recycled_Fibers

Circ announces New Fiber Club partners to accelerate commercial adoption of recycled textiles

Circ®, a global leader in textile‑to‑textile recycling, announced the scaling of its Fiber Club initiative. Building on the success of the inaugural program, Circ is bringing together a new group of brand partners: the lifestyle brand Madewell (under J.Crew Group), sustainable fashion brand Reformation, and European retailer C&A, alongside supply chain partners Lenzing and Linz Textil.

Latest News

#Textiles & Apparel / Garment

Connecting the ASEAN textile sector: sustainability, trends, and technology take centre stage at this week’s VIATT 2026

Opening this week Thursday, the Vietnam International Trade Fair for Apparel, Textiles, and Textile Technologies (VIATT) is set to welcome visitors from ASEAN’s dynamic textile market and beyond. From 26 to 28 February, VIATT 2026 – the fair’s third editions – will reinforce its strategic proposition with an integrated showcase of the three core sectors of the entire textile value chain. Beyond new sourcing opportunities in Apparel Fabrics & Fashion, Home & Contract Textiles, and Technical Textiles & Technologies, the fair will present an expanded fringe programme.

#Spinning

Measure and control the fiber – optimize yarn quality

Producing consistent yarn quality is an everyday challenge – and a very difficult one. Detailed knowledge and understanding of the fiber raw material is absolutely critical to achieving the best possible quality in the yarn. To help spinners, Uster experts have put together guidelines for avoiding yarn irregularity claims, in a special edition of the Uster News Bulletin.

#Software

Coats Digital appoints Himanshu Mehrotra as Managing Director to lead next phase of cloud and AI-driven innovation

Coats Digital is delighted to announce the appointment of Himanshu Mehrotra as Managing Director to lead the company’s strategic direction, innovation agenda, and global growth as it accelerates the development of its cloud-native, AI-powered software solutions for the global apparel and footwear supply chain.

#Techtextil 2026

Over 1,500 exhibitors: Techtextil 2026 grows in key future sectors

Techtextil 2026 continues to grow: more than 1,500 exhibitors from 49 countries present their products and innovations in Frankfurt am Main from 21 to 24 April 2026. Over 120 of them are first-time exhibitors. Texprocess is taking place at the same time, remaining stable with around 200 exhibitors – despite challenging market conditions. Together, the two events bring more than 1,700 exhibitors to the Frankfurt exhibition grounds.

TOP