[pageLogInLogOut]

#Recycling / Circular Economy

BASF working toward circularity in recycling of mattresses

BASF’s innovative recycling process for used mattresses breaks down the flexible polyurethane and delivers the initially used polyol. (c) 2020 BASF
BASF has developed a chemical recycling process for used mattresses and is starting pilot tests at the Schwarzheide site in Brandenburg, Germany. The materials from old mattresses are to be recycled in such a way that they can be used for the production of new mattresses. “The target is to recover the raw materials with a quality comparable to that of non-recycled/virgin raw materials”, says Shankara Keelapandal, Business Management Isocyanates Europe.

In doing so, BASF is breaking new ground and responding to the raised expectations regarding sustainability of the foam and mattress industry as well as those of consumers. It is an important step to possibly re-enter post-consumer waste back into product lifecycles.

  • Old mattresses are to provide raw materials for new ones
  • The first pilot tests are up and running

BASF’s process breaks down the flexible polyurethane and delivers the initially used polyol. From there BASF can produce new foam with a significantly lower carbon footprint, because fewer fossil resources are used. “It makes projects of that nature quite attractive because, while mattresses are easy to collect and to sort out, at the end of their lifecycle they currently end up being either incinerated or in a landfill, explains technical project manager Arno Volkmann. First volumes of the recycled material will be delivered to project partners later this year to develop pilot projects together. “The project is technically complex, but the potential to reduce waste volumes and save resources makes it all worth it” comments Keelapandal.


With the new process, BASF steps up its efforts to increase sustainability and takes one step further toward a circular economy. Aiming to decouple economic growth from the use of finite resources, BASF accelerates the adoption of the circular economy principle into its day-to-day operations. “This is why we develop a solution to closing the loop for soft polyurethane foam with the chemical recycling of mattresses,” adds Keelapandal.

To learn more on the PU recycling project please go to:

https://www.basf.com/global/en/who-we-are/sustainability/we-drive-sustainable-solutions/circular-economy/mass-balance-approach/circularity-recycling-of-mattresses.html


More News from BASF Aktiengesellschaft
Performance Chemicals for Textiles Europe

#Nonwovens

BASF opens global diaper and superabsorbents performance lab in Mumbai

BASF has officially inaugurated its new Performance Lab for diapers and superabsorbents (SAP) in Mumbai on August 18, 2026, which will provide technical and application services to superabsorbent customers globally. The new lab of BASF’s Hygiene Solutions business has been established in less than a year and is part of BASF’s Innovation Campus Asia Pacific in Mumbai, BASF’s second largest R&D site in Asia Pacific established in 2017 under BASF Chemicals India Private Limited.

#Recycling / Circular Economy

Pirelli, Pyrum, Synthos and BASF partner to transform end‑of‑life and scrap tyres into recycled materials for new products

Pirelli, Pyrum, Synthos and BASF are jointly advancing a tyre-to-tyre circular economy initiative in Europe, driving the development of an industrial ecosystem designed to increase the use of recycled materials derived from end-of-life and scrap tyres.

#Recycled Fibers

Lindex and BASF partner to bring textile-­to­-textile recycled polyamide to lingerie sector

Lindex has partnered with BASF’s loopamid® to accelerate textile-­to-­textile recycling and advance the shift towards more circular material solutions in the fashion industry. Together they introduce loopamid to the lingerie sector.

#Textile processing

trinamiX mobile NIR spectroscopy: New applications for the footwear and textile industry

trinamiX GmbH expands its solution portfolio for the circular economy, now enabling the identification of materials used in the footwear and textile industries. With its mobile near-infrared (NIR) spectroscopy solutions, trinamiX supports manufacturers, sorters, recyclers, and brand owners in reliably identifying materials and improving transparency across increasingly complex value chains.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

#Recycled Fibers

Indorama Ventures supports KH Editions in building on its RECO experience Taking Thai circular fashion to New York Fashion Week

Indorama Ventures Public Company Limited, a global sustainable chemical company, is supporting KH Editions, a Thai fashion brand that has grown through the RECO program, by providing fabrics woven with deja™ recycled polyester yarn. The fabrics have been used to create two fashion looks and accessories from the brand’s ten-look Spring/Summer 2027 collection, which will be presented in New York City, United States, on 15 September 2026 during New York Fashion Week.

#Recycled Fibers

RE&UP’s Next-Gen Cotton fibers power Zalando private label t-shirt collection crafted from innovative recycled textiles

RE&UP Recycling Technologies’ Next-Gen Cotton powers a new collection from Zalando’s private labels, marking a step forward in bringing textile-to-textile recycled fibers into commercial fashion production. Launching on Zalando in August, the collection comprises five t-shirts across YOURTURN by Zalando and Even&Odd by Zalando, made from a circular-knit fabric blending 80% organic cotton with 20% RE&UP Next-Gen Cotton — textile-to-textile recycled fiber produced from textile waste. This is the first time RE&UP's recycled fibers feature in Zalando's private label assortment.

#Recycled Fibers

Driving circularity with Uster Recycled Fiber Matrix

The textile industry’s commitment to circularity continues to accelerate, and mechanical recycling is viewed as a targeted approach to cutting textile waste and its environmental impact. At the forefront of this drive, Uster has developed the Recycled Fiber Matrix, a two-dimensional assessment of mechanically recycled fibers to guide optimum processing and end-uses.

Latest News

#Textiles & Apparel / Garment

Texworld Apparel Sourcing Paris reflects shift towards more diversified sourcing

The latest edition of Texworld Apparel Sourcing Paris confirms the global reshaping of sourcing strategies. The offer is evolving to satisfy more selective buyers, looking for responsiveness, innovation and diversification in their sourcing options.

#ITMA Asia + CITME 2026

ITMA Asia 2026: How Barmag is reshaping the future of man-made fiber production

The textile industry is entering a groundbreaking era. Manufacturers face rising energy prices, growing sustainability demands, increasing labor shortages, and an unprecedented need for flexibility. For a globally active textile industry, where competitiveness is closely linked to production efficiency and cost leadership, this means that technology is no longer merely a means of improving operational processes – it is increasingly becoming a strategic differentiator.

#Textile chemistry

Archroma wins ICIS Innovation Award for sulfur dye breakthrough

Archroma, a global leader in specialty chemicals, has won a coveted 2026 ICIS Innovation Award for Best Product Innovation from a Large Company for FiberColors®. These high-performance sulfur dyes are synthesized from pre-consumer wool waste, reducing industry reliance on petroleum-based inputs while contributing to the circular economy by upcycling unwanted wool that farmers would otherwise pay to dispose of.

#Spinning

Eltex takes the tension out of heat-setting

The ACT-MULTI system developed by Eltex – a member of TMAS, the Swedish textile machinery association – is bringing individual yarn tension monitoring and automatic control to the heat-setting process, helping manufacturers maintain consistent processing conditions across every yarn position.

TOP