#Recycling / Circular Economy

2019-01-31

Improving the recycling of polyurethane plastics

Together with partners, Covestro is investigating how recycling polyurethane plastics can be significantly improved. The materials manufacturer is part of the new Europe-wide research project called "PUReSmart", which comprises nine companies and academic institutions from six countries. The goal is to develop a complete circular product life cycle and turn polyurethane into a truly sustainable material.

One of the materials made of polyurethane is soft and hard foam, which is required for mattresses and upholstered furniture as well as for insulating buildings and cooling devices.

PUReSmart will run for four years and will receive six million euros from the European Union under the Horizon 2020 research and innovation program (grant agreement No. 814543). The project, coordinated by the Belgian company Recticel, aims to recover 90 percent of the used polyurethane in order to create building blocks for existing or new products – for example a new polymer that combines the durability of thermosets with the recyclability of thermoplastics. Intelligent sorting methods are particularly important for efficient chemical recycling.

Obtaining new high-quality raw materials

Covestro is working on the best possible chemical recycling of polyurethanes after use during the project along with the qualitative treatment of the material flows that are generated during this. The aim is to obtain high-quality raw materials for new polyurethane applications. "Polyurethanes are a particularly versatile and widely used class of plastics that provide comfort and safety in many applications worldwide and, as an insulating material, contribute to energy savings and thus to sustainability," says Dr. Nikola Schuck, who heads Covestro's contributions to PUReSmart. "Now it's time to increase the sustainable value of the material at the end of its useful life.”

In addition to Covestro and Recticel, the companies BT-Wolfgang Binder (Austria), WeylChem InnoTec (Germany), Ecoinnovazione SRL (Italy) and Ayming (France) are involved in the PUReSmart consortium, which stands for a seamless and complete value-added chain in polyurethane reprocessing. Other academic partners are the University of Ghent (Belgium), KU Leuven (Belgium) and the Universidad de Castilla - La Mancha (Spain).

PUReSmart: Complete circular product life cycle as target (c) 2019 Covestro

Covestro, FILK Freiberg, and OUT e.V. develop flexible, conductive polymer smart textile system

As the smart textiles market continues to grow across healthcare, personal protection, sportswear, and automotive applications, developers are seeking new ways to integrate electronic functionality directly into textiles, without the rigidity and complexity of conventional wiring. To address this challenge, FILK Freiberg Institute, an independent research institution with expertise in polymer coatings for textile applications, collaborated with Optotransmitter-Umweltschutz-Technologie (OUT) e.V. The joint project, funded under the German Industrielle Gemeinschaftsforschung (IGF) program of the Bundesministerium für Wirtschaft und Energie (BMWE), focused on developing flexible, conductive polymer surfaces for next-generation smart textiles.

Covestro to exhibit solutions for a more sustainable and productive textile industry at Techtextil 2026

Covestro will present a broad portfolio of material innovations for textile coatings, adhesive films and thermoplastic polyurethanes (TPUs) at Techtextil 2026 (Hall 11.0, Booth C79). The exhibits will demonstrate how advanced solutions can enhance durability, recyclability and manufacturing efficiency across applications such as automotive, infrastructure, protective apparel and sportswear. A particular focus will be on more sustainable coating technologies, including antimicrobial systems based on INSQIN® in combination with AGXX from Heraeus Precious Metals, as well as the integration of Pontacol® thermoplastic adhesive films into Covestro’s offering.

Covestro showcases monomaterial concept in autonomous SUE People Mover

UE | STUDIOS has unveiled the fully autonomous electric minibus “Self-driving Urban E-Shuttle” (SUE), placing strong emphasis on sustainable material design. Developed within a project funded by the Federal Ministry for Economic Affairs and Energy (BMWE) and the European Union, the vehicle will begin public road testing this year. At the core of the concept is the consistent use of recyclable monomaterials to improve circularity at end of life.

Covestro and Heraeus Precious Metals collaborate to enable safer, more sustainable antimicrobial textile coatings

Laboratory tests reveal that AGXX antimicrobial surface technology from Heraeus Precious Metals is fully compatible with Impranil® PU dispersions which are part of the waterborne INSQIN® textile coating technology from Covestro, paving the way for more sustainable antimicrobial textile coatings. This discovery comes at a key moment for the textile coatings industry. As the sharing economy continues to grow, more people are coming into regular contact with high-use surfaces, creating ideal conditions for bacteria, viruses, and other microorganisms to thrive.

EU ban on destroying unsold clothing and footwear now in force

The European Union's ban on the destruction of unsold clothing, clothing accessories and footwear has entered into force. Since July 19, 2026, large companies across the EU have been prohibited from destroying unsold textile products, while medium-sized companies will be required to comply with the same rules from 2030.

Circ launches first denim collection with H&M featuring TENCEL™ | Circ® with REFIBRA™ technology

Circ today announced that the first men's denim collection featuring TENCEL™ | Circ® with REFIBRA™ technology is now available at H&M, marking the commercial delivery of this unique pilot project first announced in October 2025. Featuring two styles available across the UK, Scandinavia, Central Europe, Eastern Europe, South Europe, Turkey, North America, Mexico, Canada, and the Middle East, the launch brings TENCEL™ | Circ® with REFIBRA™ technology into H&M's standard men's denim assortment for the first time.

Eastman Naia™ brings its inside-out denim vision to Kingpins New York

Following its debut at Kingpins Amsterdam, Eastman Naia™ brings the next chapter of its denim story to Kingpins New York, taking place July 22–23. At Booth Green 7, Naia™ presents its denim proposition built around three complementary design directions: Performance Denim, Fashion Denim and Authentic Denim.