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#Raw Materials

New research: Synthetic clothing generates plastic pollution equivalent to the weight of 820 Eiffel Towers annually

Cotton Incorporated and leading researchers published a groundbreaking study in Nature Communications, titled “The global apparel industry: a significant, yet overlooked source of plastic leakage.” This research reveals synthetic clothing contributes 7.4 million metric tons of plastic pollution annually. Most of this plastic leakage arises from macroplastic waste when synthetic clothes reach the end of their life cycle. This adds to the well-documented issue of microplastic shedding during the washing and wearing of these clothes.

“The impact of synthetic garments on plastic pollution is staggering, with at least ten times more leakage than cotton clothing,” said Jesse Daystar, Ph.D., vice president and chief sustainability officer at Cotton Incorporated. “Designing with natural fibers, like cotton, is one of the key strategies to reduce plastic leakage from the apparel industry.”

The report estimates that the global apparel industry contributes 14% of the total plastic leakage into the environment, which equates to approximately 8.3 million metric tons of plastic being released annually due mainly to the global production, use, and disposal of synthetic clothing. The term “plastic leakage” refers to the quantity of plastic released from human activity and pollutes the natural environment.

In addition to focusing on the selection and use of natural fibers like cotton, the study also recommends designing products for durability and prioritizing reuse, remanufacturing, and recycling as key strategies to reduce plastic pollution. However, the report also stresses the need to assess other environmental indicators, such as climate change and non-renewable resource use, in addition to plastic pollution.

While global cotton production contributes less than 1% of total plastic pollution, the cotton industry is actively pursuing solutions. Cotton Incorporated leads these efforts with innovative research aimed at reducing environmental impact. As a collaborator in the Plastic Leak Project (PLP), Cotton Incorporated helped develop the first-ever Methodological Guidelines, which provide businesses with tools to identify, measure, and address plastic leakage in their value chains. These guidelines were crucial for assessing plastic leakage in the apparel industry.

Methodology

This research quantified plastic leakage from the global apparel industry using the Plastic Leakage Project Methodology (https://quantis.com/who-we-guide/our-impact/sustainability-initiatives/plastic-leak-project/). The study’s methodology estimated the total mass of apparel consumed in each market by utilizing production and import data. For cotton apparel, net apparent consumption data was determined by adjusting domestic production, imports, exports, and losses throughout the value chain. In contrast, synthetic clothing consumption was deduced from import data or assumptions about the proportion of apparel consumption attributed to cotton, due to its broader range of end-uses. Other types of fibers were accounted for in a similar manner.

To learn more about the research methodology, please visit

https://doi.org/10.1038/s41467-024-49441-4.

For a summary of the key research findings, see the topline report.

https://cottontoday.cottoninc.com/wp-content/uploads/2024/06/Plastic_Leakage_Assessment_of_Global_Apparel_Industry_Topline_Report.pdf


More News from Cotton Incorporated

#Natural Fibers

Cotton ConneXions Insight to Impact brings supply chain leaders together around cotton innovation

Cotton Incorporated’s Cotton ConneXions Insight to Impact brought together more than 300 industry leaders from 140 companies across 10 countries, including more than 45 top global brands and sourcing organizations, underscoring strong global interest in cotton-rich product development, sourcing and supply chain collaboration.

#Raw Materials

New U.S. cotton study uses real-world grower data to reveal where fiber impacts occur

Cotton Incorporated has released a critically reviewed life cycle assessment (LCA) of U.S. cotton fiber production that examines how cotton’s environmental impacts are measured and where meaningful improvements can be made across the value chain. The new data, grounded in real‑world grower inputs, measures what drives U.S. cotton’s environmental footprint from field to gin.

#Natural Fibers

Dr. Jane Dever inducted into the 2025 Cotton Research and Promotion Hall of Fame

Dr. Jane K. Dever, a recognized leader in cotton breeding and fiber quality research, was inducted into the 2025 Cotton Research and Promotion Hall of Fame during the joint Cotton Incorporated/Cotton Board Annual Meeting held on December 9 in New Orleans, LA.

#Natural Fibers

Cotton Incorporated unveils reimagined CottonWorks platform

Cotton Incorporated today announced the launch of a reimagined CottonWorks™ website, an ambitious digital transformation designed to meet the evolving needs of today’s global textile professionals across every stage of the value chain. The new platform is more than a redesign – it is an intuitive, fashion-forward platform built to support compliance, product development, sourcing, and education across the textile industry.

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#Raw Materials

Cotton Brazil Dialogues field trip brings international stakeholders closer to Brazil’s cotton production chain

How do you build trust across the global textile value chain? By opening the farm gates. This is the principle behind the Cotton Brazil Dialogues. At the end of July, the programme welcomed its first group of international participants for a five-day immersion into Brazilian cotton production, combining field visits with technical workshops to showcase the quality, sustainability, innovation and traceability behind one of the world’s leading cotton origins.

#Raw Materials

World Cotton Day 2026 to bring global cotton and textile community to Tashkent on October 7

The Government of Uzbekistan and the International Cotton Advisory Committee (ICAC) will host the official World Cotton Day 2026 Partners Conference at the Hyatt Regency in Tashkent, Uzbekistan, on October 7.

#Raw Materials

Kimberly-Clark develops alternative natural fiber platform for hygiene products

Kimberly-Clark has introduced a proprietary innovation program aimed at developing alternative natural fibers for future hygiene products. The company has created a patented materials platform based on fibers derived from hesperaloe, a drought-tolerant succulent native to the southwestern United States.

#Recycling / Circular Economy

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.

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#Recycled Fibers

Naia™ from Eastman strengthens western hemisphere textile connections at Apparel Sourcing Show Guatemala

As brands and retailers explore more diversified and responsive sourcing networks, the Naia™ brand from Eastman is strengthening its engagement with the textile and apparel value chain across the western hemisphere. From August 18–20, the company will participate for the first time in Apparel Sourcing Show Guatemala, a regional meeting point for apparel sourcing, manufacturing and nearshoring.

#Man-Made Fibers

Dornbirn GFC 2026 expands conference program with new thematic sessions

For 65 years, Dornbirn GFC has stood for innovation and is one of the world’s leading conferences in the fiber industry. From September 16 to 18, 2026, the international fiber community will meet in Dornbirn, Austria, to discuss current trends, technological developments, and forward-looking solutions. More than 600 experts from industry and academia from over 30 countries are expected to attend. With around 100 presentations by renowned speakers, a 2,5-day conference program, and three parallel presentation rooms with moderated sessions, Dornbirn GFC provides a first-class platform for knowledge exchange, networking, and international collaboration. Together, participants will generate ideas and impulses that will sustainably shape the future of the global fiber industry.

#Research & Development

Europe is committed to recycling end-of-life wind turbine blades

Starting in 2026, Europe’s wind energy industry has committed itself to ensuring that wind turbine blades do not end up in landfills once they reach the end of their service life. The EU-funded research project REWIND is exploring ways to reuse this composite waste. The German Institutes of Textile and Fiber Research Denkendorf (DITF) are one of 13 project partners from seven countries.

#Functional Fabrics

PERFORMANCE DAYS announces new focus topic & forums for October 2026

With its upcoming October 13–14, 2026 edition, PERFORMANCE DAYS is placing the spotlight on one of the textile industry’s most important transformations: “Bio-Based Materials – From Fiber to Fabric”, a two-part Focus Topic exploring the future of bio-based innovation across the textile value chain. Part 1, presented in October 2026, will focus on fibers and next-generation material developments, while Part 2 at the March 2027 edition will shift the perspective toward dyeing, finishing, additives, and processing technologies.

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