#Spinning

2024-06-27

Oerlikon focuses on complete solutions for the Central Asian textile industry

Caitme is considered one of the largest trade fairs for the textile industry in Central Asia. At its trade fair appearance in Tashkent, Uzbekistan, Oerlikon Polymer Processing Solutions will be focussing on customer- and market-oriented complete solutions from a single source. From 11 to 14 September 2024, the machine manufacturer's experts will be providing information about their sustainable machine and system technologies at the Textima Export Import GmbH stand in Hall 4, Stand F44 at the UEC Uzexpocentre.

Oerlikon Polymer Processing Solutions offers complete solutions ranging from polycondensation plants to texturized yarns, accompanied by automation and digital solutions. The supply of all process steps from a single source ensures a harmonised technology that guarantees the high quality of the yarn produced.

"The Uzbek market continues to develop well. The country has been known for decades for very good products in the cotton sector. However, market players are increasingly recognising the advantages and necessity of synthetically produced yarns and fibres. With our product portfolio, we offer precisely the technologies that the Uzbek textile industry needs to meet its requirements in the coming years,’ explains André Wissenberg, Head of Marketing, Corporate Communications and Public Affairs. "It is important to us that we always make a contribution to sustainability with our technology solutions. Be it by increasing energy efficiency with each new generation of machines or by processing new materials,’ Wissenberg continues. Oerlikon is proud of the fact that the company has been offering innovative solutions for the textile industry under the e-save sustainability label for 20 years and has saved over 15 million tons of CO2 thanks to the machines and systems developed and installed on the market during this time.

Sustainable processes for POY and FDY production

POY yarns are the raw material for a wide range of fashion, sports, functional and home textiles. They are then textured and, at around 40%, make up the largest proportion of manmade fiber yarns produced worldwide. Oerlikon Barmag's WINGS POY technology guarantees outstanding yarn quality with high productivity and energy efficiency. With its particularly gentle yarn path, WINGS ensures that the yarn remains as high-quality as it was when it left the spinning mill. The minimized deflection angle has a positive effect on yarn evenness, yarn tension, CV% values and thus on dyeability. A perfect package structure ensures excellent further processing properties in downstream processes such as texturing.

Fully drawn FDY yarns are processed into textile surfaces without further finishing. They are used wherever textiles need to fall smoothly or glide. Oerlikon Barmag's WINGS concept for the FDY process stands for optimised production processes, low waste rates and energy consumption reduced by around 30 percent with the highest yarn quality. The technology can be used in the FDY process for polyester and polyamide.

The WINGS family from Oerlikon Barmag covers almost every process; standard, high-titer or micro yarns, polyester or polyamide, POY or HOY, 10-, 12-, 20- or even 24-thread © 2024 OERLIKON

DTY yarns - uncompromising quality and maximum flexibility

Texturized yarns can be used for a wide range of applications. They are used in clothing, home textiles, the automotive industry and many other areas. Oerlikon Barmag offers a wide range of different DTY machine configurations for the efficient and sustainable production of high-quality texturized yarns from various polymers, from polyester and polyamide to polypropylene, PLA and PTT. The modular DTY machines, equipped with sophisticated components, expertise and proven technology, enable the production of texturized yarns for excellent further processing in downstream processes at optimum OPEX costs.

Sustainable production of staple fibers with EvoSteam

The EvoSteam process from Oerlikon Neumag stands for both resource-efficient staple fiber production and excellent fiber quality. It offers impressive savings in energy, water and raw material consumption as well as a reduction in operating costs (OPEX) and the CO2 footprint.

Caption 1 : The revolutionary Oerlikon Neumag EvoSteam staple fiber process is bluesign® verified © 2024 OERLIKON

New bicomponent BCF yarn for the carpet market

Quality, efficiency and performance - with its latest development in the field of bicomponent yarns for carpet production, Oerlikon Neumag is meeting the carpet market's demand for new innovative BCF yarns. ‘The new BICO BCF yarn is characterised by a richer and higher volume while at the same time significantly reducing the consumption of raw materials in carpet production,’ explains Oerlikon Neumag BCF Sales Director for Uzbekistan Arnd Luppold. At the exhibition stand, interested parties can see sample yarns and carpets, find out more about the product range and have in-depth discussions with the experts about the advantages of BICO BCF yarn in various applications.

Oerlikon Manmade Fibers Solutions hosted successful Technology Day 2025 in India

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Oerlikon reports third quarter 2024 results, highlights strong execution in a challenging market landscape

In the third quarter of 2024, Oerlikon reported a stable operational Group EBITDA margin, despite challenging market conditions, thanks to a focus on pricing, cost management, and efficiency across both divisions. Group order intake saw a 4% year-over-year decline at constant FX, attributed to temporary market softness in Surface Solutions, while orders in Polymer Processing Solutions showed signs of stabilization.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

"We will become a recycling powerhouse"

The textile industry is now in its fourth consecutive year of crisis, while automation, artificial intelligence and recycling are reshaping the rules of the game. In this interview, Rieter CEO Thomas Oetterli discusses the first signs of a market recovery, reflects on his first three years at the helm of the company, explains the integration of Barmag, outlines Rieter’s vision of the fully automated spinning mill and highlights the strategic importance of recycling. In doing so, he explains why the new Rieter Group aims to play a leading role in transforming the textile value chain into a circular economy.

2026 general meeting of the Friends and Supporters of RWTH Aachen at ITA

The Friends and Supporters of RWTH Aachen e. V. (proRWTH) looked back on a successful year of support at their 2026 general meeting. The meeting took place at Institut für Textiltechnik (ITA) of RWTH Aachen and was combined with a joint session of the Executive Board and the Administrative Board. Before the general meeting began, participants were given a guided tour of ITA, providing them with fascinating insights into current research and development topics in textile engineering.

Cotton ConneXions Insight to Impact brings supply chain leaders together around cotton innovation

Cotton Incorporated’s Cotton ConneXions Insight to Impact brought together more than 300 industry leaders from 140 companies across 10 countries, including more than 45 top global brands and sourcing organizations, underscoring strong global interest in cotton-rich product development, sourcing and supply chain collaboration.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.