[pageLogInLogOut]

#Nonwovens / Technical Textiles

Mondi to produce melt blown nonwoven fabric and one million surgical face masks a day with new production lines in Germany

Mondi, global leader in packaging and paper, is set to build new production lines in its plant in Gronau, Germany, to produce melt blown nonwoven fabric and surgical face masks. This is part of Mondi's efforts to mitigate the spread of COVID-19 and respond to increased demand by health authorities, businesses and consumers for face masks.
  • The new lines will have a capacity to produce more than one million surgical face masks (EU Standard Type IIR) per day
  • New lines added to Mondi's Gronau plant to produce melt blown nonwoven fabric which is the essential component for surgical face masks
  • Mondi Gronau has a proven track record of working with nonwoven fabric

Mondi Gronau has a proven track record of producing and handling films, laminates, nonwovens and elastic ear laminates for hygiene products. This knowledge will be applied to the entire value chain of face mask production.

"We are well positioned for the increased production of face masks and melt blown nonwoven fabric in Gronau. Our people have the needed know-how and expertise on working with these materials and the technology required. The in-house production capability of all substantial components positions us to build up a long-term competitive local supply. Once up and running, we will be able to produce more than one million face masks per day."

Jürgen Schneider, Managing Director, Mondi Personal Care Components (PCC)


The production lines will produce melt blown nonwoven fabric and surgical masks. Given the shortage of melt blown fabric in the market place, Mondi´s plant in Gronau will offer approximately 50% of its production to other face mask manufacturers in Europe.

Technical details:

  • Melt blown nonwoven fabric provides a better filtering function than cotton
  • The single threads of nonwoven fabric are twenty times thinner than a human hair
  • Surgical face masks type IIR have to meet the following requirements:
    - Bacterial Filtration Efficiency: 98%
    - Breathing Resistance: < 60.0 Pa/cm2
    - Splash Resistance: ? 16 kPA


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Nonwovens / Technical Textiles

#ITMA Asia + CITME Singapore 2025

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

#ITMA Asia + CITME Singapore 2025

Dilo Group at ITMA ASIA Singapore 2025

At ITMA ASIA Singapore, the Dilo Group will exhibit at Booth No. H2 – D202. Together with Kansan Materials, Izmir, the company will present its latest developments and looks forward to welcoming visitors to exchange ideas and explore innovations in needling technology.

#Nonwovens

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

#Nonwovens

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

Latest News

#Man-Made Fibers

Ministry of Industry Delegation visits NatureWorks’ second global manufacturing site at Nakhon Sawan Biocomplex

NatureWorks Asia Pacific Limited welcomed a high-level delegation led by Mr. Varawut Silpa-archa, Minister of Industry, to its manufacturing site at the Nakhon Sawan Biocomplex (NBC). The visit follows the successful inauguration of the site on April 29, 2026, and highlights the role of public-private collaboration in advancing Thailand’s sustainable industrial development and bioeconomy ambitions.

#Recycling / Circular Economy

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.

#Associations

IVGT membership: expertise that pays off

For energy-intensive textile companies, government compensation mechanisms are an important economic factor. The IVGT successfully supports its member companies in applying for state aid and thereby regularly contributes to significant financial relief.

#Research & Development

Networking Day 2026: Industry stakeholders unite around textile recycling

In 2026, the Industry Research Group (IRG) Polymer Recycling once again brought together some of the key stakeholders in textile recycling for its annual Networking Day. This year, the event took place at EREMA’s premises in Ansfelden, Austria. It brought together key players from across the textile recycling value chain for a day of structured exchange and in-depth discussions.

TOP