[pageLogInLogOut]

#Nonwovens / Technical Textiles

Mondi to produce melt blown nonwoven fabric and one million surgical face masks a day with new production lines in Germany

Mondi, global leader in packaging and paper, is set to build new production lines in its plant in Gronau, Germany, to produce melt blown nonwoven fabric and surgical face masks. This is part of Mondi's efforts to mitigate the spread of COVID-19 and respond to increased demand by health authorities, businesses and consumers for face masks.
  • The new lines will have a capacity to produce more than one million surgical face masks (EU Standard Type IIR) per day
  • New lines added to Mondi's Gronau plant to produce melt blown nonwoven fabric which is the essential component for surgical face masks
  • Mondi Gronau has a proven track record of working with nonwoven fabric

Mondi Gronau has a proven track record of producing and handling films, laminates, nonwovens and elastic ear laminates for hygiene products. This knowledge will be applied to the entire value chain of face mask production.

"We are well positioned for the increased production of face masks and melt blown nonwoven fabric in Gronau. Our people have the needed know-how and expertise on working with these materials and the technology required. The in-house production capability of all substantial components positions us to build up a long-term competitive local supply. Once up and running, we will be able to produce more than one million face masks per day."

Jürgen Schneider, Managing Director, Mondi Personal Care Components (PCC)


The production lines will produce melt blown nonwoven fabric and surgical masks. Given the shortage of melt blown fabric in the market place, Mondi´s plant in Gronau will offer approximately 50% of its production to other face mask manufacturers in Europe.

Technical details:

  • Melt blown nonwoven fabric provides a better filtering function than cotton
  • The single threads of nonwoven fabric are twenty times thinner than a human hair
  • Surgical face masks type IIR have to meet the following requirements:
    - Bacterial Filtration Efficiency: 98%
    - Breathing Resistance: < 60.0 Pa/cm2
    - Splash Resistance: ? 16 kPA


More News from TEXDATA International

#Texprocess 2026

Texprocess 2026: Automation, digitalisation and AI reshape textile processing

Investment decisions in textile processing have become increasingly complex. Rising energy prices, labour shortages and geopolitical uncertainties are forcing companies to prioritise technologies that deliver measurable improvements in efficiency and process stability. This applies not only to apparel production, but also to the processing of technical textiles and high-performance materials. Modernisation projects are therefore being evaluated more selectively – but the pressure to upgrade production systems continues to grow. Texprocess 2026 reflects this tension between cautious investment behaviour and increasing technological demand.

#Techtextil 2026

Textile Chemicals & Dyes: Innovation in Textile Chemistry moves into focus at Techtextil 2026

From PFAS-free finishes and water-saving dyeing technologies to advanced coatings and recycling-compatible formulations, innovation in textile chemistry is accelerating across the industry. Reflecting this development, Techtextil 2026 introduces Textile Chemicals & Dyes as a dedicated product segment, highlighting the growing role of chemical solutions in shaping the next generation of technical textiles.

#Recycling / Circular Economy

textile.4U publishes special edition “Top 100 Textile Recycling Companies 2025”

With a comprehensive 176-page special edition, textile.4U is dedicating its latest issue entirely to one of the most dynamic and influential topics in today’s textile industry: textile recycling. The new issue, published exclusively in high-quality print, presents the Top 100 textile recycling companies researched and selected by TexData – organizations that already play a key role in the transition to circular textiles or are expected to have a significant impact in the near future.

#Recycling / Circular Economy

Responsible Textile Recovery Act of 2024 signed by Governor

Senator Josh Newman (D-Fullerton) is proud to announce that Senate Bill 707 (SB 707), the Responsible Textile Recovery Act of 2024, has been signed into law by the Governor of California, Gavin Newsom. This groundbreaking legislation establishes the country’s first Extended Producer Responsibility (EPR) textile recycling program, marking a significant step forward in the state’s efforts to combat waste and promote sustainability.

More News on Nonwovens / Technical Textiles

#ITMA Asia + CITME Singapore 2025

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

#ITMA Asia + CITME Singapore 2025

Dilo Group at ITMA ASIA Singapore 2025

At ITMA ASIA Singapore, the Dilo Group will exhibit at Booth No. H2 – D202. Together with Kansan Materials, Izmir, the company will present its latest developments and looks forward to welcoming visitors to exchange ideas and explore innovations in needling technology.

#Nonwovens

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

#Nonwovens

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

Latest News

#Techtextil 2026

STFI presents concepts for the textile circular economy and solutions for a healthy and safe life at Techtextil

Sächsisches Textilforschungsinstitut e.V. (STFI) has been supporting companies in developing marketable innovations for over 30 years. With a clear focus on sustainability, the environment, health and protection, the STFI offers future-oriented research, textile testing for tailor-made solutions and certification of per- sonal protective equipment. At Techtextil 2026, the institute will present ideas for the textile circular econ- omy and showcase solutions for healthy and safe living.

#Techtextil 2026

Cetex: Textile innovations “Made in Saxony” at Techtextil

This year, the Cetex Institut gGmbH is once again not only exhibiting but also organising a joint booth at Techtextil. Together with co-operation partners, textile innovations “Made in Saxony” will be presented on almost 85 m². The spectrum covers everything from textile machine construction and the manufacture of technical textiles to measuring and testing technology, with research and development also having its place.

#Composites

Kordsa showcases its global expertise in material technologies at JEC World 2026

Kordsa, a subsidiary of Sabancı Holding, shared its global expertise in material technologies with participants at JEC World 2026, held in Paris. The company’s solutions developed for a wide range of industries—particularly aviation, energy, and automotive—stood out among its key innovations at the exhibition. Throughout the event, Kordsa also presented its vision for sustainable growth and its strategic transformation in composite technologies to international stakeholders.

#HIGHTEX 2026

The global meeting point of the technical Textiles and nonwoven industry: HIGHTEX 2026

One of the world’s most prestigious technical textiles and nonwoven exhibitions, the HIGHTEX 2026 International Technical Textiles and Nonwoven Exhibition, is preparing to open its doors to industry professionals at the Tüyap Fair and Congress Center in Istanbul between June 9–13, 2026. Bringing together manufacturers, technology developers, and global buyers from all around the world in the field of technical textiles, HIGHTEX 2026 will be an important platform showcasing the sector’s innovative solutions and paving the way for new collaborations.

TOP