#Knitting & Hosiery

2024-11-28

A machine for summiteers

The HKS 2-S is a proven high-performance tricot machine from the KARL MAYER product portfolio. The ultra-efficient machine impresses with top values in terms of output, product quality, operational reliability and durability and is predestined for the production of elastic and rigid fabrics.

The HKS 2-S in E 44 sets new standards in outdoor wear, especially for mountain sports © 2024 KARL MAYER

Just in time for ITMA ASIA + CITME in October 2024, the bestseller was launched with an upgrade in the gauge area. With a gauge of E44, HKS 2-S brings a breath of fresh air to many areas of application, especially the promising outdoor clothing segment: With their dense surfaces, the supple E44 fabrics offer excellent protection against the sun's harmful rays. Their UV protection factor is more than twice as high as that of circular knitwear. The silky fabrics are also soft, comfortable to wear, breathable and quick-drying, and they can be produced extremely efficiently. At a speed of up to 3,200 rpm and a working width of 130", around 200 kg of fabric is produced per day. This made the HKS 2-S a real highlight at the ITMA ASIA + CITME 2024, and the machine was sold several times during the trade fair.

The HKS 2-S has been equipped with the modern automation platform KAMCOS® 2 Connect. This allows customers to network their machines and utilise all cloud-based solutions from the digital world of KARL MAYER. The Pattern Data System (PDS) enables the secure and simple storage and management of article data without the need to exchange sensitive data via USB stick. Digital offerings for optimising remote service also ensure shorter downtimes and more efficient after-sales service. Other solutions enable the integration of systems, for example for monitoring threads and the operating status of the machine, thereby maximising machine performance.

The HKS 2-S offers simple operation with other successfully established features, including laser stop, camera and homogenous lighting of the working area, which indicates the operating status of the machine, which is visible from a distance. Other tried and tested features of the HKS series in the HKS 2-S include bars based on carbon composite technology, a mechanical pattern drive, an electronically controlled yarn feed and a continuous fabric take-off that is also electronically controlled.

However, the latest upgrade required some fine-tuning.

“The high gauge required even more precise coordination of all components. The stable running of the HKS 2-S in E 44 at the uniquely high speed is only possible thanks to their very precise interaction,” says Kai Sulzmann, Project Manager of the KARL MAYER warp knitting business unit.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

Expansive innovations converge in Shanghai as Yarn Expo Autumn 2026 opens doors next week

With just days to go, industry enthusiasm is building for the opening of Yarn Expo Autumn, Asia’s premier yarn and fibre trade fair, running from 25 – 27 August at the National Exhibition and Convention Center (Shanghai). Across 27,000 sqm in Hall 8.2, buyers will find nearly 600 exhibitors from 14 countries and regions, spread across seven specialised zones that range from cutting-edge man-made and regenerated fibres to time-honoured cashmere and silk. Beyond the extensive sourcing options, a fringe programme of trend showcases, presentations and product launches rounds out the three¬day event with design, innovation and market intelligence.

DOMOTEX Southeast Asia 2026 - Building the Gateway to ASEAN's fast-growing flooring market

From 11–13 November 2026, the inaugural DOMOTEX Southeast Asia will take place at BITEC (Bangkok International Trade & Exhibition Centre) in Bangkok, Thailand. Jointly organized by GLOBUS Events Limited and Hannover Milano Fairs Shanghai Ltd., with Worldex G.E.C. Co., Ltd. as the local partner, the exhibition marks the expansion of the internationally recognized DOMOTEX brand into Southeast Asia. As the newest addition to the global DOMOTEX portfolio, the exhibition has been developed specifically to serve the rapidly evolving ASEAN market, creating a dedicated business event for the flooring and interior finishing industry.

Execs help steer Cascale’s consumer goods agenda in Athens

The 2026 Cascale Annual Meeting, taking place September 15–17 in Athens, Greece, will convene leaders from across the global consumer goods value chain to tackle one of the industry’s defining questions: how to accelerate meaningful, system-wide transformation. Guiding those conversations as this year’s co-chairs are Sean Cady, vice president, global sustainability, responsibility, trade, and government affairs at VF Corporation, and Dr. Delman Lee, vice chair at TAL Apparel Limited.