#Knitting & Hosiery

2024-11-28

A machine for summiteers

The HKS 2-S is a proven high-performance tricot machine from the KARL MAYER product portfolio. The ultra-efficient machine impresses with top values in terms of output, product quality, operational reliability and durability and is predestined for the production of elastic and rigid fabrics.

The HKS 2-S in E 44 sets new standards in outdoor wear, especially for mountain sports © 2024 KARL MAYER

Just in time for ITMA ASIA + CITME in October 2024, the bestseller was launched with an upgrade in the gauge area. With a gauge of E44, HKS 2-S brings a breath of fresh air to many areas of application, especially the promising outdoor clothing segment: With their dense surfaces, the supple E44 fabrics offer excellent protection against the sun's harmful rays. Their UV protection factor is more than twice as high as that of circular knitwear. The silky fabrics are also soft, comfortable to wear, breathable and quick-drying, and they can be produced extremely efficiently. At a speed of up to 3,200 rpm and a working width of 130", around 200 kg of fabric is produced per day. This made the HKS 2-S a real highlight at the ITMA ASIA + CITME 2024, and the machine was sold several times during the trade fair.

The HKS 2-S has been equipped with the modern automation platform KAMCOS® 2 Connect. This allows customers to network their machines and utilise all cloud-based solutions from the digital world of KARL MAYER. The Pattern Data System (PDS) enables the secure and simple storage and management of article data without the need to exchange sensitive data via USB stick. Digital offerings for optimising remote service also ensure shorter downtimes and more efficient after-sales service. Other solutions enable the integration of systems, for example for monitoring threads and the operating status of the machine, thereby maximising machine performance.

The HKS 2-S offers simple operation with other successfully established features, including laser stop, camera and homogenous lighting of the working area, which indicates the operating status of the machine, which is visible from a distance. Other tried and tested features of the HKS series in the HKS 2-S include bars based on carbon composite technology, a mechanical pattern drive, an electronically controlled yarn feed and a continuous fabric take-off that is also electronically controlled.

However, the latest upgrade required some fine-tuning.

“The high gauge required even more precise coordination of all components. The stable running of the HKS 2-S in E 44 at the uniquely high speed is only possible thanks to their very precise interaction,” says Kai Sulzmann, Project Manager of the KARL MAYER warp knitting business unit.

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

Shima Seiki showcases WHOLEGARMENT® and 3D knitting solutions for technical textiles at Techtextil 2026

Leading textile technology solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, along with its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will be participating in the Techtextil 2026 exhibition in Frankfurt, Germany next month. On display will be WHOLEGARMENT® and other advanced three-dimensional knitting applications across a wide range of industries besides fashion apparel that are not typically associated with knitting, such as technical textiles using industrial materials and advanced three-dimensional knitting.

Huixing acquires insolvent Mayer & Cie.

Insolvency proceedings for the circular knitting and braiding machine manufacturer Mayer & Cie. were opened on December 1, 2025. Immediately following the opening of proceedings, the complete cessation of business operations was initiated. Most employees were subsequently given notice effective the end of February 2026. The production of the remaining orders in the circular knitting segment is expected to be completed by the end of the month. As early as December 2025, Mayer & Cie.’s braiding machine division was sold to an Italian investor.

ABB and Syre partner to explore technologies for industrial-scale textile recycling

ABB has signed a Memorandum of Understanding (MoU) with Swedish textile impact company Syre to jointly explore technologies to support the development of Syre’s first textile-to-textile recycling plant in Vietnam. The agreement establishes a framework for collaboration to investigate how ABB’s automation, electrification and digital technologies could contribute to safe, efficient and scalable operations. It will also explore how these capabilities could further optimize process and quality control performance as Syre advances its ambition to produce circular polyester at industrial scale.

From Nature Performance to Circular Economy: Techtextil 2026 focuses on the future market for technical textiles

Alternative materials and recycling technologies are one of the most important future segments and drivers of innovation in technical textiles. Sustainability goals and regulatory requirements increase their relevance, while advances in performance and economic viability enhance their market competitiveness. Taking place from 21 to 24 April 2026, Techtextil reflects this key industry trend with a growing number of specialised exhibitors. With the new “Nature Performance” label, the leading global trade fair bundles relevant market offerings and facilitates access to new solutions – from natural fibres and yarns to bio-based materials and circular approaches.