#Knitting & Hosiery

2023-02-27

More lapping variety, more shape power

At the end of last year, KARL MAYER added the HKS 2-SE PLUS to its range of products for processing elastane; the first trials were completed shortly afterwards to test the new patterning possibilities it offered. Thanks to a modified knitting motion, the newcomer can not only implement conventional elastic locknit and 1 x 1 counter lappings, but twill stitch variations too. The ground guide bar GB 2, which processes elastane, may work the two-needle-overlap.

New HKS 2-SE PLUS twill stitch fabrics are adding power to the lingerie and sportswear business

Incorporating the elastic material as a two-needle-overlap produces a fabric with a high modulus, a plump feel and a silky surface, as tests carried out by KARL MAYER’s textile product developers have demonstrated. The textile specialists produced various articles on the new HKS 2-SE PLUS with a twill stitch 1 x 2 lapping and a 2 x 1 lapping as combination partners. A polyamide filament yarn was used to implement the 2 x 1 lapping through the GB 1. The twill stitch 1 x 2 lapping was made with open and closed loops, and worked in equal lapping in the underlap and in counter lapping in the overlap, and vice versa for the 2 x 1 lapping.

When comparing the resulting variants with a standard locknit structure – also produced on the HKS 2-SE PLUS and with the same yarn – clear differences can be seen. With a weight per unit area of between 243 g/m² and 253 g/m², the twill stitch 1 x 2 articles are noticeably heavier than the standard elastic fabric, and the elastane content is also higher. The difference is around 12%. The new elastic twill fabrics are extremely powerful and resistant to elastic deformation. They are soft against the skin, drape well and dry quickly. Thanks to this performance, fabrics featuring this modelling stretch are a promising innovation, particularly for the manufacturers of shapewear and sportswear, swimwear and lingerie articles. What’s more, the product range of the HKS 2-SE PLUS is effectively expanded. To produce the fabrics, the guide bars simply need to be adjusted using predefined settings options.

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

Huixing acquires insolvent Mayer & Cie.

Insolvency proceedings for the circular knitting and braiding machine manufacturer Mayer & Cie. were opened on December 1, 2025. Immediately following the opening of proceedings, the complete cessation of business operations was initiated. Most employees were subsequently given notice effective the end of February 2026. The production of the remaining orders in the circular knitting segment is expected to be completed by the end of the month. As early as December 2025, Mayer & Cie.’s braiding machine division was sold to an Italian investor.

SHIMA SEIKI to exhibit at GMMSA Expo India

Leading Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2026 exhibition to be held in Ludhiana, India next month. Through its lineup at GMMSA, SHIMA SEIKI aims to further strengthen its presence within the Indian market with an exhibit that caters to diverse needs, consisting of seam-free WHOLEGARMENT® knitting technology as well as a brand-new shaping machine with high productivity and excellent cost performance.

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

Proven performance, optimised costs – the new RE 6 EL

Nowadays textile companies increasingly need to produce small production runs and respond to market changes with instantaneous pattern changes in order to operate profitably – meaning they require machines that offer maximum flexibility, reliability and cost efficiency. KARL MAYER understands the challenges of the market and is launching its new RE 6 EL. The Raschel machine offers the core strengths of the classic RSE 6 EL and essentially the same performance parameters, but has been further cost-optimised largely due to local production advantages. This makes the newcomer an efficiency champion in production, especially when it comes to frequent pattern changes.

Barmag presents the next generation of POY production – energy-efficient and partial-automated

With POY 2.0, Barmag is introducing a completely redesigned spinning concept that takes the production of partially oriented yarn (POY) to a new level in terms of technology and economy. The solution, which was presented to a selected audience of experts for the first time at ITMA Asia + CITME 2025, was met with great enthusiasm: several yarn producers worldwide immediately expressed their interest in a pilot plant.

Textile‑to‑textile recycling leader Circulose joins Spinnova’s ecosystem to accelerate technology scale‑up

Textile‑to‑textile recycling leader Circulose joins Spinnova’s ecosystem (consortium) to help advance the scale‑up of Spinnova’s technology. Spinnova has actively sought partners to accelerate commercial scale‑up, and Circulose, as a key player in textile recycling, strengthens the ecosystem by providing a raw material that is in high demand across the industry.