[pageLogInLogOut]

#Knitting & Hosiery

HKS 3-M ON with maximum operating convenience thanks to intelligent solutions

Loosening the spring motion using the ON gear © 2021 KARL MAYER
Thanks to the new HKS 3-M ON, KARL MAYER’s customers are always one step ahead in a modern production world. Instead of using mechanical pattern discs, the high-performance, digital generation tricot machine works with electronic pattern data obtained directly from the KM.ON cloud, which allows it to offer extremely short and flexible design changes, minimal down-time, and operation without the previous expense of ordering pattern discs, having them delivered, and changing and storing them.

Bar changing – made easy

Customer-oriented features also reduce the risk of operating errors. One of the most important of these is the Spring Motion Assistant – an automatic return device that makes changing guide bars much easier. The new solution starts with the most labour-intensive part of the process: the handling required for the spring motion and pattern push rod. 

Disconnecting the spring motion from the guide bar © 2021 KARL MAYER
Disconnecting the spring motion from the guide bar © 2021 KARL MAYER


Hand-in-hand with the machine

Together with the push rod, the spring motion forms a system that transmits the pattern-specific movement impulse from the electronic pattern drive to the guide bar. One end of it is hooked into a peg on the guide bar as a loop, while the other end leads to a spring unit that is screwed into a sleeve on the drive unit via a bushing. The operator fastens the connection tight and tensions the spring motion using two spanners. This results in highly-precision guide bar movement in line with the requirements of the electronic guide bar drive. This spring motion system needed to be optimised to work with the new ON gear in the HKS 3-M ON, and the developers also took this opportunity to improve it in terms of ease of use. “As part of our work, we adopted a collaborative interaction approach between man and machine,” says product developer Klaus Benno Brandl. When it is time to change the guide bar, the operator is supported effectively by the HKS 3-M ON. There is a special function on the touchscreen that guides them through the partially automated process step by step. 

Removing the push rod © 2021 KARL MAYER
Removing the push rod © 2021 KARL MAYER



They start by loosening the yarn sheet in the guide bar. Once this is done, the ON gear moves the guide bar and releases the spring motion. The operator then removes the spring motion, swivels the push rod to the side and removes the guide bar. Once the spring motion and push rod are back in their original places with the newly threaded guide bar, the spring motion is set to the correct position and tensioned automatically. The machine lighting visually informs the operator that the function has been completed and production can continue. The Spring Motion Assistant is thus convenient, safe and requires less effort from personnel than the previous system. What’s more, the patented solution does not require any tools. The innovation now comes as standard on the HKS 3-M ON. The first machine with this user-friendly return device was delivered in May 2021.

Tensioning the spring motion using the ON gear © 2021 KARL MAYER
Tensioning the spring motion using the ON gear © 2021 KARL MAYER





More News from KARL MAYER Textilmaschinenfabrik GmbH

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

#Knitting & Hosiery

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

#Knitting & Hosiery

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

More News on Knitting & Hosiery

#Knitting & Hosiery

Closing completed – Mayer & Cie. Global starts business operations

The future of the Mayer & Cie. brand has been secured: Following the successful completion of the purchase agreement for assets in the circular knitting machinery segment of the German traditional company Mayer & Cie., which was signed in February this year, the brand will continue to exist. The transfer of these assets to the new owner, Xu Hongjie, was formally completed yesterday afternoon. This clears the way for the resumption of business operations at the Albstadt site.

#Techtextil 2026

Groz-Beckert showcases cross-segment innovations for technical textiles in Frankfurt

From April 21 to 24, 2026, Groz-Beckert will present its latest innovations and solutions across the product areas of knitting, weaving, nonwovens and sewing at Techtextil 2026 in Frankfurt (Hall 12, Booth B90).

#Techtextil 2026

Shima Seiki showcases WHOLEGARMENT® and 3D knitting solutions for technical textiles at Techtextil 2026

Leading textile technology solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, along with its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will be participating in the Techtextil 2026 exhibition in Frankfurt, Germany next month. On display will be WHOLEGARMENT® and other advanced three-dimensional knitting applications across a wide range of industries besides fashion apparel that are not typically associated with knitting, such as technical textiles using industrial materials and advanced three-dimensional knitting.

#Knitting & Hosiery

SHIMA SEIKI announces partnership with CLO Virtual Fashion

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is partnering with digital garment solutions provider CLO Virtual Fashion of Seoul, South Korea for the integration of technology in garment design and simulation.

Latest News

#Spinning

Barmag Huitong Engineering technology makes PA6 direct spinning economically viable

Barmag’s subsidiary Barmag Huitong (Yangzhou) Engineering Co., Ltd. commissioned the first continuous polymerization (CP) plant for polyamide 6 in the Chinese province of Zhejiang.

#Techtextil 2026

Aditya Birla Group showcases integrated technical textile capabilities at Techtextil 2026

As global industries rethink supply chains and accelerate the adoption of advanced materials, the Aditya Birla Group, a US$67‑billion global conglomerate, headquartered in Mumbai, India, showcased the full strength of its technical textiles portfolio at Techtextil 2026 in Frankfurt today. The Group’s presence underscored India’s transformation into a hub for high-value, performance-driven textile solutions within the global ecosystem.

#Techtextil 2026

RE&UP to showcase Next-Gen circularity in ISKO Pro workwear at Techtextil

RE&UP takes part in Techtextil 2026, where the team will be present at the ISKO Pro booth (Hall 9, Booth D31). Together, RE&UP and ISKO Pro are demonstrating how textile-to-textile solutions meet the non-negotiable specifications of the workwear sector.

#Techtextil 2026

Techtextil & Texprocess 2026: Global benchmark for textile innovation – Performance Apparel Textiles takes centre stage at the opening

With 1,700 exhibitors from 54 countries, Techtextil and Texprocess 2026 showcase the full range of innovation within the international textile industry – from new materials and recycling technologies to finishing solutions and high-performance textile manufacturing and processing technologies. The opening press conference centred on a key theme where innovation is especially strong: Performance Apparel Textiles.

TOP