[pageLogInLogOut]

#Knitting & Hosiery

Dissolving design boundaries

© 2021 KARL MAYER
Thanks to 4D-KNIT, KARL MAYER has redefined the notion of warp knitted spacer fabrics. The term represents a completely new generation of spacer textiles that are based on the basic construction of conventional 3D warp knitted fabrics, but that significantly deviate from traditional designs.

4D-KNIT articles in a new gauge offer style, lightness and a soft touch

The spacer layer is particularly different: the space between the upper and lower can be filled with bulked yarns to achieve unprecedented effects in performance and design. In addition to a smooth pattern, two-tone colouring and breathable mesh zones as before, the two surfaces can have clearly pronounced relief designs – each with individual placements and dimensions. Depending on the amount of filling and the design of the plastic motifs, a wide variety of pieces is possible, from cosy padded jacket fabrics that keep you nice and warm in winter to breathable textiles for functional shoes, for example. The new warp knitted spacer fabrics are produced on a RDPJ 6/2 EL FB, previously in gauge E 24. To further explore the potential for the sportswear and outerwear sector, KARL MAYER’s textile product developers have produced the first 4D-KNIT products on a jacquard double needle bar raschel machine in E 28.

New expression of fabrics for sports and leisure

Material processed in a gauge of E 28 is commonly used to produce fine elastic sportswear items. Skilfully threaded-in on the machine, the result was a fabric that weighed significantly less than its E 24 counterpart and felt soft to the touch. What’s more, the functional chic design hits just the right mark. With its two jacquard bars, the RDPJ 6/2 EL FB makes the front side and back side of the top as a single piece with fashionable 3-dimentional bulky form – including every sophisticated design detail. These include contours to mark the cut edges, flat bars for segmentation, open mesh parts and underpadded relief patterns with small-format geometric motifs.



The small repeat of high-low effects reduces the fabric’s contact area on the skin and therefore minimises any unpleasant stickiness caused by sweat, while perfect thermoregulation for sport and leisure is ensured by breathable mesh areas with sufficiently large openings, and built-in elastic zones offer freedom of movement. Yuji Yamamoto, Regional Product Owner for double needle bar raschel machines at KARL MAYER, wants to use the new series to appeal primarily to fashion and sportswear manufacturers. “The apparel sector in particular can benefit enormously from these new 4D-KNIT fabrics. The low weight and soft feel guarantee a high level of wear comfort, and the yarn material in the spacing also offers good insulating properties with extremely low discharge of microplastic particles, since we do not use brushing or raising processes,” explains the textile specialist.

You can find more information on the pattern in KARL MAYER’s virtual showroom under:

https://www.karlmayer.com/en/support/textile-consulting/virtual-showroom/smart-and-stylish/



More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

#Knitting & Hosiery

The new RE 6 EL from KARL MAYER shows what it can do

KARL MAYER’s new RE 6 EL from KARL MAYER brings a breath of fresh air to raschel fabric production. The latest samples from the textile product development department of this innovative textile machine manufacturer demonstrate the extensive design possibilities on offer.

#Knitting & Hosiery

KARL MAYER and Lenzing partner to advance warp knitting with scalable cellulose fiber solutions

The Lenzing Group, a leading supplier of regenerated cellulosic fibers for the textile and nonwovens industries, together with KARL MAYER, the global market leader in warp knitting machines and warp preparation systems, debut a joint innovation project during Premiere Vision, Paris.

#Knitting & Hosiery

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

More News on Knitting & Hosiery

#Knitting & Hosiery

Huixing acquires insolvent Mayer & Cie.

Insolvency proceedings for the circular knitting and braiding machine manufacturer Mayer & Cie. were opened on December 1, 2025. Immediately following the opening of proceedings, the complete cessation of business operations was initiated. Most employees were subsequently given notice effective the end of February 2026. The production of the remaining orders in the circular knitting segment is expected to be completed by the end of the month. As early as December 2025, Mayer & Cie.’s braiding machine division was sold to an Italian investor.

#Knitting & Hosiery

SHIMA SEIKI to exhibit at GMMSA Expo India

Leading Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2026 exhibition to be held in Ludhiana, India next month. Through its lineup at GMMSA, SHIMA SEIKI aims to further strengthen its presence within the Indian market with an exhibit that caters to diverse needs, consisting of seam-free WHOLEGARMENT® knitting technology as well as a brand-new shaping machine with high productivity and excellent cost performance.

#Knitting & Hosiery

Proven performance, optimised costs – the new RE 6 EL

Nowadays textile companies increasingly need to produce small production runs and respond to market changes with instantaneous pattern changes in order to operate profitably – meaning they require machines that offer maximum flexibility, reliability and cost efficiency. KARL MAYER understands the challenges of the market and is launching its new RE 6 EL. The Raschel machine offers the core strengths of the classic RSE 6 EL and essentially the same performance parameters, but has been further cost-optimised largely due to local production advantages. This makes the newcomer an efficiency champion in production, especially when it comes to frequent pattern changes.

#Knitting & Hosiery

Terrot introduces T-Frame platform to redefine stability and flexibility in large-diameter circular knitting

Terrot Textilmaschinen GmbH has unveiled the new T-Frame, a universal machine frame platform for large-diameter circular knitting machines. Designed to meet growing demands for flexibility, stability, and operational safety, the T-Frame provides a next-generation foundation for both current and future industrial knitting machines, combining German engineering expertise with a modular, future-ready design approach.

Latest News

#Raw Materials

Esquel Group adds two new extra-long staple cotton varieties approved

Esquel Group’s Xinjiang Research & Development Center has successfully developed two new Sea Island cotton (Extra-Long-Staple cotton, ELS cotton) varieties named “Yuan Loong 37” and “Yuan Loong 42,” which have been officially approved and granted registration numbers. Both varieties have also obtained Plant Variety Rights certificates, marking another significant breakthrough for the Group in cotton breeding and commercial application.

#Weaving

Itema America acquires Palmetto Loom Reed, strengthening local manufacturing and service in the U.S.

Itema America, the U.S. subsidiary of Italy-based Itema Group, has acquired – through an Assets Purchase Agreement – Palmetto Loom Reed, a Greenville, South Carolina-based manufacturer of weaving reeds and one of the last remaining domestic producers of these precision components in the United States.

#Recycled_Fibers

Reju announces site selection for French Regeneration Hub in Lacq advancing Europe’s circular textile infrastructure

Reju, the textile-to-textile regeneration company based in France, announces the site selection for an industrial sized Regeneration Hub, in Lacq, in the Pyrénées-Atlantiques, on the Induslacq platform. Reju, a Technip Energies owned company, is deepening its roots in France through the development of this new Regeneration Hub.

#Functional Fabrics

lululemon introduces Unrestricted Power™ — A new sensation for strength training

lululemon (NASDAQ: LULU) has unveiled Unrestricted Power™, a new innovation platform engineered for heavy lifts and demanding gym sessions. The assortment, which launches in North America, is backed by thousands of hours of research and development, providing secure support without compromising comfort and mobility, enabling a distraction-free fit built to match every move.

TOP