[pageLogInLogOut]
TRÜTZSCHLER SPINNING - THE NEW CARD

#Industry 4.0 / Digitalization

Greening the Internet of Things

Sensors have become the ubiquitous companions of our lives. Whether knowingly or not, we use them every day to collect, process, and interpret data and help us make sense of the world around us. The demand for connected devices keeps growing – in particular in the Internet of Things, or IoT for short. The Fraunhofer flagship project ZEPOWEL has shown successfully how all of these sensor systems can become extremely energy efficient or even completely autonomous. The potential result: Up to 20% less carbon emissions in Germany alone.

With billions of sensors littering our increasingly connected world, their power supplies have become a factor to contend with for the environment, especially for industrial use. Many of the devices that constitute the Internet of Things are already intricately tied to each other, with a mass of sensors forming individual nodes. Early IoT devices would communicate with each other and share their data with little concern for energy efficiency, making many of the urgently needed IoT applications too heavy a burden on the environment for them to be rolled out on a true industrial scale or indeed making them unsuitable choices for upgrading. Now, the nine Fraunhofer organizations behind the ZEPOWEL project, standing for “Towards Zero Power Electronics”, have shown that the digital revolution and the energy revolution do not have to exclude each other.

With years of active research and development on everything from integrated sensors and signal processing or energy harvesting and improved storage technologies to efficient wireless communication between connected IoT devices, the ZEPOWEL platform was set up to optimize the entire universe of IoT systems. Its unique approach relied not only on its use of modular technology that can be tailored to match most IoT applications, but also on the ability of future sensor nodes to become autonomous of external power supplies.

The project partners’ work was put to the test in two characteristic use cases of the Internet of Things: Smart cities and smart fabrication. For the former, autonomous sensor nodes would monitor air quality, such as nitrous oxide or fine particulate emissions, in real time and with exceptional energy efficiency. In smart factories, IoT nodes would be the backbone of a connected production system that tracks and controls the state of machines, engines, or pumps. In particular when machines idle, this ability to respond immediately could help reduce the overall energy consumption by a massive margin.

All contributors to the project convened for the concluding session of the ZEPOWEL project to present their shared results and commercialization strategy to a high-profile audience of experts from industry and academia. The potential use cases for the proposed sensors are vast and diverse, reaching from modern agriculture and manufacturing to holistic systems for a more powerful and sustainable Internet of Things.



Fraunhofer’s flagship project ZEPOWEL

No fewer than nine organizations conducted ZEPOWEL as a flagship project of the Fraunhofer Society between 2017 and 2021: Under the careful guidance of the Fraunhofer Institute for Reliability and Microintegration IZM and the Fraunhofer Institute for Integrated Systems and Device Technology IISB, these partners included the Fraunhofer Research Institution for Microsystems and Solid State Technologies EMFT, the Fraunhofer Institute for  Cognitive Systems IKS, the Fraunhofer Institute for Applied Solid State Physics IAF, the Fraunhofer Institute for Integrated Circuits IIS, and its Adaptive Systems division EAS, the Fraunhofer Institute for Photonic Microsystems IPMS, and the Fraunhofer Institute for Silicon Technology ISIT.

© Fraunhofer IZM / loewn logulagu gmbh
© Fraunhofer IZM / loewn logulagu gmbh


Watch the project video (GERMAN LANGUAGE) to discover more about the potential future for ZEPOWEL’s technologies and components. 

https://youtu.be/GotGWj1YkBc



More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Industry 4.0 / Digitalization

#Industry 4.0 / Digitalization

Orient Rongheng connects production planning across China and Bangladesh with FastReactPlan

Chinese apparel manufacturer Orient Rongheng is implementing Coats Digital’s FastReactPlan to digitalize production planning across its manufacturing operations in China and Bangladesh. The project aims to connect capacity, materials and order planning across multiple factories while integrating these processes with the company’s existing ERP and Manufacturing Execution System (MES).

#Industry 4.0 / Digitalization

Lectra launches Apogy with agentic AI for fashion product development

Lectra has launched Apogy, a new cloud-based solution for fashion product development that combines product data, collaborative workflows and agentic artificial intelligence. The platform is designed to connect the different stakeholders and processes between initial design and production while using AI agents to automate tasks and support decision-making throughout the development cycle.

#Industry 4.0 / Digitalization

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

#ITM 2026

Driving digitalization, efficiency, and Smart Manufacturing across textiles and carpets

At this year’s ITM, BMSvision proudly showcases its next leap forward in digital manufacturing excellence. As a long-standing global pioneer in Manufacturing Execution Systems (MES) for the textile and plastics industries, BMSvision continues to accelerate digital transformation by delivering powerful, data-driven solutions that boost productivity, enhance quality and support sustainable growth. Visit BMSvision at the Vandewiele booth in Hall 7, Booth 710, to experience the future of textiles manufacturing.

Latest News

#Associations

HeiQ & Archroma and Lenzing & Armedangels win ITMF International Collaboration Awards 2026

The International Textile Manufacturers Federation (ITMF) has named two industry partnerships as winners of the ITMF International Collaboration Awards 2026. The awards go to collaborations between HeiQ and Archroma as well as Lenzing and Armedangels, highlighting joint approaches to innovation and sustainability across different parts of the textile value chain.

#Research & Development

180 years of TESTEX: From Zurich silk testing to global certification

For 180 years, TESTEX has developed alongside the textile industry while maintaining the same underlying purpose: creating trust through independent and reliable measurement. Founded in Zurich in 1846 as the Zurich Silk Conditioning Institute, TESTEX has grown from a local institution serving the silk trade into an international Swiss testing and certification institute for textiles and leather.

#Recycling / Circular Economy

Moving Advanced Recycling from Innovation to Implementation

The Advanced Recycling Conference 2026 explores technologies, markets, financing and scale-up of innovative recycling solutions for waste streams including mixed plastic waste, textiles and PVC. Europe’s chemical and materials sector faces growing pressure to close carbon loops, strengthen raw-material safety and resilience and meet increasingly ambitious EU recycling targets. Against this backdrop, the Advanced Recycling Conference (ARC) will bring together industry leaders, technology providers, researchers, innovators and policy-makers on 17–18 November 2026 in Cologne, Germany.

#Associations

German textile industry and retailers form alliance to shape textile EPR system

Germany’s textile and fashion industry and retail sector have joined forces to establish the “Alliance for Textile Circularity” (Allianz für textile Kreisläufe). Initiated by the German Textile and Fashion Industry Association (Gesamtverband textil+mode) and the German Retail Federation (HDE), the alliance aims to contribute industry expertise to the development of Germany’s future Extended Producer Responsibility (EPR) system for textiles and footwear.

TRÜTZSCHLER SPINNING - FROM WASTE TO VALUE
TOP