#Industry 4.0 / Digitalization

Scalable performance in automation system

With Lenze's new generation of controllers, machine builders can swiftly enhance the performance in their automation landscape. The new controllers are a key component of Lenze's open automation system and enable the connection of Information Technology (IT) and Operation Technology (OT). Thanks to modern engineering and the use of prefabricated software modules, machine builders can benefit from a shorter time-to-market.

Machine builders are increasingly seeking scalable performance in their automation landscape, especially when it comes to controllers. Lenze understands the market’s needs very well and has fundamentally revised its controller portfolio in recent months. At SPS - smart production solution in Nuremberg, the automation specialists from Hamelin are presenting the c430 - the smallest model in their new controller product family. "For basic motion control in compact machines the c430 is the right choice. The customer can switch from the c520 or c550 to the c430, without losing any code," promises product manager Andreas Werner. This makes it possible to automate in a much more targeted and efficient way and to scale up (or down) performance if necessary. "Many machine builders do not need high-performance systems in every case, or the requirements only grow over the years," adds Werner. He sees applications primarily in the wood and metal industry (e.g. for saws), in the packaging industry (wrapping and strapping), paper industry (crosscutting) and in the textile sector (winding, spinning). The new controller comes with EtherCAT, OPC UA and Profinet.

Interaction of controller and visualization

?Like all Lenze controllers, the c430 also features the FAST UI runtime. In interaction with the engineering tool EASY UI Designer, machine builders can quickly develop good machine visualizations. The automation specialists have been investing in their visualization expertise for several years. "Good visualization is crucial for the success of a machine. High usability promises process stability, greater operational efficiency, answers to the shortage of skilled workers in industry and thus creates competitive advantages for the customer," explains Jannis Pille, Product Manager Automation Systems. He is responsible for the topic of visualization at Lenze and, together with his team, consistently relies on web-based visualization. To match this, Lenze has expanded its portfolio with new web panels that can be used in the field as well as in the control cabinet. In Hall 7, Stand 391, trade visitors can experience the interaction of controller and visualization.



Lenze automation system

Around the c430, c520 and c550 controllers, Lenze offers an innovative and open automation system, from the field level to the cloud. User-oriented engineering supports the customers. Lenze relies on ready-to-use software modules from the FAST application framework as well as templates and applications that enable customization while reducing development times. A central element is the EASY System Designer, which efficiently supports the development process of a new machine from the initial idea, through the concrete drive design, to the PLC programming interface.

© 2023 Lenze
© 2023 Lenze



In the PLC Designer, users start with a created hardware tree; at the same time, FAST software modules reduce the scope and complexity of programming. With applications on the edge layer, additional functions are added to the machine, enabling condition monitoring and process optimization, for example. Lenze provides the right tool for managing and rolling out these apps with the NUPANO Open Automation Platform. Cloud solutions such as the Asset Performance Platform facilitates cooperation between the OEM and the machine operator in the event of service, round off the range.




More News from TEXDATA International

#Recycling / Circular Economy

Responsible Textile Recovery Act of 2024 signed by Governor

Senator Josh Newman (D-Fullerton) is proud to announce that Senate Bill 707 (SB 707), the Responsible Textile Recovery Act of 2024, has been signed into law by the Governor of California, Gavin Newsom. This groundbreaking legislation establishes the country’s first Extended Producer Responsibility (EPR) textile recycling program, marking a significant step forward in the state’s efforts to combat waste and promote sustainability.

#Textiles & Apparel / Garment

Modtissimo promotes sustainability with 28 coordinates in the Green Circle

Modtissimo is proving more and more to be a textile and clothing show that delivers the latest innovations in the area of sustainability, with the iTechStyle Green Circle being the main showcase for companies' creations. In this 60+4 edition, taking place on 12 and 13 September, 28 coordinates will be exhibited in a section organised by CITEVE and curated by Paulo Gomes.

#Europe

The EU and Egypt team up to mobilise private sector investments at Investment Conference and sign a Memorandum of Understanding underpinning €1 billion in macro-financial assistance for Egypt

At the EU-Egypt Investment Conference, co-organised by the EU and the Government of Egypt on 29-30 June, the EU and Egypt are teaming up to intensify private sector investments in Egypt. They are also signing a Memorandum of Understanding (MoU) for the disbursement to Egypt of up to €1 billion in Macro-Financial Assistance.

#Raw Materials

New meta-study highlights that hydrolysis prevents the formation of persistent PLA microplastics in the environment

A systematic review of published scientific literature conducted by HYDRA Marine Sciences finds that in the presence of water or humidity, the bioplastic polylactic acid (PLA) will fully hydrolyze, and no persistent nano- or microplastics will remain or accumulate in the environment.

More News on Industry 4.0 / Digitalization

#Industry 4.0 / Digitalization

Reifenhäuser wins German Design Award for new user interface

At K 2025 in Düsseldorf, the Reifenhäuser Group unveiled its new company-wide machine user interface, which offers a uniform design language for blown film, flat film, and nonwoven lines – and stands out for its particularly simple operation. The overall concept impressed not only customers, but also the jury of the German Design Awards, who honored the system with the prestigious design prize during the trade fair.

#ITMA Asia + CITME Singapore 2025

Lenze at ITMA Asia 2025: Smart, Robust and Cost-Efficient Motor Drive System IE5/IE6 for the Textile Future

At the world's largest trade fair for textile and apparel technology, ITMA Asia (October 28-31, 2025 in Singapore), Lenze will be presenting innovative automation solutions for the textile value chain in Hall 7, Stand B201. The focus will be on energy-efficient drive packages, modular machine concepts and scalable software solutions - developed for mechanical engineers and end users who rely on sustainable technologies. Lenze has been a reliable partner to the textile industry for over 77 years.

#Industry 4.0 / Digitalization

Reifenhäuser NEXT: Tackling the skills shortage and achieving operational excellence with industrial AI

At K 2025, the Reifenhäuser Group will demonstrate Industrial AI's full potential for productivity in plastics processing. At the heart of the dedicated “Reifenhäuser NEXT” brand is a powerful AI chatbot that enables even inexperienced line operators to quickly solve complex tasks in their daily work, thereby maximizing availability, productivity, and quality.

#ITMA Asia + CITME Singapore 2025

Shelton to bring Deep Learning AI to ITMA Asia + CITME 2025

Machine learning and AI are now entering the field of textile technology and at this year’s ITMA Asia + CITME exhibition from October 28-31 in Singapore, UK-based Shelton Vision will demonstrate how these advanced new disciplines are informing its latest machine vision technology.

Latest News

#Heimtextil 2026

Heimtextil 2026 strengthens the global home textile industry with trends, designs and AI technologies

With an optimised hall layout, progressive design collaborations, inspiring trends and AI-driven innovations, Heimtextil 2026 reacts to the current market situation – and offers the industry a reliable constant in challenging times. Under the motto ‘Lead the Change’, the leading trade fair for home and contract textiles and textile design shows how challenges can be turned into opportunities. From 13 to 16 January, more than 3,100 exhibitors from 65 countries will provide a comprehensive market overview with new collections and textile solutions. As a knowledge hub, Heimtextil delivers new strategies and concrete solutions for future business success.

#Research & Development

The Textile Institute marks 100 years with a global expansion drive

Fresh from its highly successful 63rd conference held in Porto, Portugal, from October 7-10, The Textile Institute (TI) will celebrate a major milestone at the ITMA Asia+CITME textile machinery exhibition in Singapore later this month.

#Nonwovens

Freudenberg accelerates local production for apparel market by expanding its site in India

Freudenberg Performance Materials Apparel (Freudenberg Apparel) celebrates the grand opening of a major expansion at its manufacturing facility in Chennai, India, on October 14, adding 20,000 square feet of production space and introducing new production lines tailored to the Indian apparel market. This strategic investment is aimed at significantly reducing lead times and enhancing the availability of high-quality, locally produced interlinings for the fast-evolving apparel sector in India and South Asia.

#Man-Made Fibers

Eastman Naia™ launches Sustainability Progress Report and 2025-2030 Sustainability Goals at Textile Exchange Conference, reaffirming commitment to circular innovation

At the Textile Exchange Conference 2025, Eastman Naia™ released its 2025 Sustainability Progress Report and announced its 2025–2030 Sustainability Goals, presenting a record of genuine progress and outlining a renewed roadmap for the years ahead. This announcement demonstrates Naia™’s long-standing commitment to driving an industry-wide shift toward sustainability through scalable, commercially viable material solutions.

TOP