[pageLogInLogOut]

#ITM 2024

KM.ON launches its pioneering QMS for warp knitting machines

KM.ON launches its new Quality Monitoring System (QMS) for the retrofit market at ITM from June 4 to 8 in Istanbul, presenting a game-changing solution for quality management on warp knitting machines. For its exceptional performance in defect detection, the QMS uses the advances of our time: a state-of-the-art camera system that captures images of the production process, and a specialized artificial intelligence (AI) to analyze the images. Particularly in terms of handling, reliability and precision of defect detection, the QMS from KM.ON offers advantages over conventional systems that do not rely on AI analysis.


The QMS is designed for easy setup and can be operated without prior expertise. If a defect causes the machine to come to a standstill, the operator is informed immediately via a user-friendly interface. The immediate warning enables rapid intervention and therefore less downtime and more productivity.

Quality control on a new level - the new AI-based Quality Monitoring System (QMS) © 2024 KM.ON
Quality control on a new level - the new AI-based Quality Monitoring System (QMS) © 2024 KM.ON


Monitoring without unnecessary stops

Thanks to its conceptual design, the QMS only stops production when actual defects are detected. Unnecessary interruptions caused by external disruptive factors, such as changing light conditions, are avoided. This exceptional precision prevents productivity losses and helps to ensure continuous operation. Costs due to unnecessary machine downtime are avoided.

Defect detection with maximum precision and learning effects

Unlike conventional camera systems, the QMS detects even the most complex defects and triggers an immediate machine stop. This minimizes material waste. During operation, the AI-controlled system learns from the data to enhance its detection accuracy, thereby reducing the reject rate and costs. The QMS also adapts to evolving production environments to ensure consistently high efficiency.

With its performance features, the QMS is KM.ON's answer to the requirements of the warp knitting industry. The software company's experts have held intensive discussions with numerous customers about their day-to-day work requirements and incorporated their feedback into the specifications for the QMS. The result is a product with maximum benefits.

"Our QMS is easy to use and extremely reliable. It avoids unintentional machine stops due to detection errors, but also detects quality defects that are difficult to identify," says Florian Wurzel, Cluster Lead Quality Assurance at KM.ON, summarizing the advantages of the QMS.

Florian Wurzel © 2024 KM.ON
Florian Wurzel © 2024 KM.ON

Florian Wurzel and his team are looking forward to many good discussions with their guests at ITM, 04 - 08 June 2024, Tüyap Fair and Congress Center Istanbul, Hall 3 Stand 303A.




More News from KARL MAYER Textilmaschinenfabrik GmbH

#Technical Textiles

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.

#Knitting & Hosiery

3D designs with a wow factor made on HKS 4-M EL ECO: When crepe, ruffles, and sheer fabrics redefine fashion

Seersucker, flip-flap items, Fırfır, or crepe materials: structured fabrics have long been more than just a passing trend. They lend timeless looks depth, dynamism, and an exciting tactile dimension. Whether classic striped patterns or modern solid-color interpretations, these versatile pieces pair perfectly with casual and business-casual outfits and effortlessly create a modern look.

#Knitting & Hosiery

Small stitches, big impact

KARL MAYER machines enable the highly efficient production of mosquito net fabrics with maximum protective performance.

#Weaving

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

More News on ITM 2024

Latest News

#Weaving

Lindauer DORNIER GmbH welcomes new apprentices and dual-study students

For 22 new “DORNIER Talents”, these days mark the beginning of a new chapter at Lindauer DORNIER. For the family-owned company, in-house training is a key pillar in developing skilled professionals and retaining them within the company for the long term.

#Raw Materials

Cotton Brazil Dialogues 2026 concludes with 50 international participants immersed in Brazilian cotton production

The Cotton Brazil Dialogues concludes its 2026 edition after a series of technical visits to farms, cotton gins and reference centers, as well as workshops focused on Brazilian cotton production. A total of 50 participants from 14 countries took part in the field trips. The initiative is led by the Brazilian Association of Cotton Growers (Abrapa) and the National Association of Cotton Exporters (Anea), with support from the Brazilian Trade and Investment Promotion Agency (ApexBrasil).

#Research & Development

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

#Composites

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

TOP