[pageLogInLogOut]

#ITM 2024

KM.ON launches its pioneering QMS for warp knitting machines

KM.ON launches its new Quality Monitoring System (QMS) for the retrofit market at ITM from June 4 to 8 in Istanbul, presenting a game-changing solution for quality management on warp knitting machines. For its exceptional performance in defect detection, the QMS uses the advances of our time: a state-of-the-art camera system that captures images of the production process, and a specialized artificial intelligence (AI) to analyze the images. Particularly in terms of handling, reliability and precision of defect detection, the QMS from KM.ON offers advantages over conventional systems that do not rely on AI analysis.


The QMS is designed for easy setup and can be operated without prior expertise. If a defect causes the machine to come to a standstill, the operator is informed immediately via a user-friendly interface. The immediate warning enables rapid intervention and therefore less downtime and more productivity.

Quality control on a new level - the new AI-based Quality Monitoring System (QMS) © 2024 KM.ON
Quality control on a new level - the new AI-based Quality Monitoring System (QMS) © 2024 KM.ON


Monitoring without unnecessary stops

Thanks to its conceptual design, the QMS only stops production when actual defects are detected. Unnecessary interruptions caused by external disruptive factors, such as changing light conditions, are avoided. This exceptional precision prevents productivity losses and helps to ensure continuous operation. Costs due to unnecessary machine downtime are avoided.

Defect detection with maximum precision and learning effects

Unlike conventional camera systems, the QMS detects even the most complex defects and triggers an immediate machine stop. This minimizes material waste. During operation, the AI-controlled system learns from the data to enhance its detection accuracy, thereby reducing the reject rate and costs. The QMS also adapts to evolving production environments to ensure consistently high efficiency.

With its performance features, the QMS is KM.ON's answer to the requirements of the warp knitting industry. The software company's experts have held intensive discussions with numerous customers about their day-to-day work requirements and incorporated their feedback into the specifications for the QMS. The result is a product with maximum benefits.

"Our QMS is easy to use and extremely reliable. It avoids unintentional machine stops due to detection errors, but also detects quality defects that are difficult to identify," says Florian Wurzel, Cluster Lead Quality Assurance at KM.ON, summarizing the advantages of the QMS.

Florian Wurzel © 2024 KM.ON
Florian Wurzel © 2024 KM.ON

Florian Wurzel and his team are looking forward to many good discussions with their guests at ITM, 04 - 08 June 2024, Tüyap Fair and Congress Center Istanbul, Hall 3 Stand 303A.




More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

Small stitches, big impact

KARL MAYER machines enable the highly efficient production of mosquito net fabrics with maximum protective performance.

#Weaving

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

#Knitting & Hosiery

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

#Knitting & Hosiery

Driving footwear innovation

How innovative spacer fabrics are transforming the athletic footwear market, and why KARL MAYER’s new TEXTILE INNOVATION CENTER is set to become a driving force behind the next generation of performance footwear.

More News on ITM 2024

Latest News

#Raw Materials

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

#Raw Materials

Better Cotton Initiative partners with Avalo in AI plant breeding for climate-resilient cotton

The Better Cotton Initiative (BCI) has partnered with agriculture solutions company Avalo, whose platform accelerates the speed at which plants with key resiliency traits may be developed.

#Man-Made Fibers

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

The LYCRA Company, a global leader in fiber and technology solutions for the apparel industry, is reimagining the trade show experience at Intertextile Shanghai Apparel Fabrics Autumn Edition, which opened today in China. Building on the success of last year's ALL IN concept, the company has expanded its co-creation vision into a 356-square-meter Lifestyle District featuring partners Jingzili New Material, JYT Textile, Lianxingfa Knitting, and Trend Textile. The district is part of a larger 895-square-meter pavilion showcasing a total of 19 co-exhibitors. Together, they demonstrate how innovations in fiber, fabric, and garments can be combined to create compelling solutions for both work and play.

#Natural Fibers

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.

TOP