[pageLogInLogOut]

#Dyeing, Drying, Finishing

Annual production of 1,000 drying cylinders

The team at the KARL MAYER Group's Textile Drying Profit Center is delighted with the production of its 1,000th steam-heated drying cylinder
In 2016, KARL MAYER ROTAL entered into the construction of the steam-heated drying cylinders for its denim and sizing lines as well as the third party business. Shortly thereafter, annual production skyrocketed. In 2018, almost 800 drying cylinders came from Mezzolombardo, and on December 16, 2021, the 1,000 mark was cracked.

The Textile Drying Profit Center of the KARL MAYER Group ended the year 2021 with a milestone

"1,000 cylinders per year has been a magical goal and constant drive for us since 2018 at the latest, even in times of strict lockdowns," says Karl-Heinz Vaassen. The head of the Textile Drying Profit Center at KARL MAYER ROTAL and his team have continuously developed their know-how and invested in targeted automation upgrades in order to achieve the output leap. These measures have eliminated bottlenecks in the production chain and accelerated time-consuming production steps.


 

The company's drying cylinders become bestsellers thanks to uncompromisingly high quality and safety coupled with an unbeatable price-performance ratio. Thanks to a special calibration process, they exhibit absolutely round shapes and uniform wall thicknesses, thus, ensuring extremely homogeneous heat transfer. An anti-adhesive coating developed in-house also makes universal use possible for a wide variety of applications. The coating is durable and meets all the requirements of the EU chemicals regulation REACH. On the basis of these performance-optimized drying cylinders, the energy efficiency of the overall cylinder dryer system can be purposefully optimized for specific applications. "Sustainability is not a marketing phrase for us, but a commitment we take seriously," says the resourceful mechanical engineer. "Contact us, we are here for you!"


More News from KARL MAYER Textilmaschinenfabrik GmbH

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

#Knitting & Hosiery

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

#Knitting & Hosiery

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

More News on Dyeing, Drying, Finishing

#Techtextil 2026

iNTERSPARE presents latest developments and upgrade solutions for technical textile finishing at Techtextil

iNTERSPARE Textilmaschinen GmbH will present its latest solutions for technical textile finishing at Techtextil 2026 in Frankfurt (VDMA joint stand, Hall 12 / Stand C55A). The focus will be on further developments within the Krantz, Artos and Babcock (BTM) product lines, in particular the Krantz K30 stenter as well as the reintroduction of the Artos Vari-Flex foulard. The presentation will be complemented by modular solutions for upgrading existing installations and new approaches in automation and digitalization.

#Techtextil 2026

Sedo Treepoint will exhibit smart technologies for technical textile production

As technical textile production becomes increasingly complex and sustainability requirements intensify, digital integration is evolving from an efficiency tool into a strategic task. At Techtextil 2026 (April 21–24, Frankfurt am Main), Sedo Treepoint will present smart digital systems designed to address the demanding production environments of technical textile manufacturing. The company’s focus will be on practical technologies that enhance process transparency, reproducibility, and efficient resource use. Visitors will meet Sedo Treepoint in Hall 12, Booth D05.

#Advertorial

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

#Techtextil 2026

BW Converting to present its Baldwin TexCoat® G4 at Techtextil 2026

BW Converting will present its Baldwin TexCoat® G4 precision spray finishing system at Techtextil Frankfurt 2026, taking place April 21-24 at Messe Frankfurt. Visitors to Hall 12, Booth C56B, will have the opportunity to explore how this advanced spray technology helps textile manufacturers improve finishing quality, increase efficiency and reduce resource consumption across a wide range of applications.

Latest News

#Techtextil 2026

SAHM Winding Solutions and Vandewiele Automation present integrated automation solution for winding processes

For the first time at the Techtextil trade fair in Frankfurt am Main, Germany (21 - 26 April), SAHM Winding Solutions (Hallo 12.0. / Booth 95) and Vandewiele Automation will be showcasing their combined automation expertise for industrial winding processes. Under the motto “Combining Automation. Maximizing Flow”, the two companies will demonstrate how automated package handling and robot-assisted yarn knotting can be integrated into a continuous production flow.

#Recycled Fibers

UNIFI celebrates recycled and circular Innovation with ninth annual REPREVE® Champions of Sustainability Awards

Unifi, Inc. (NYSE: UFI), the makers of REPREVE® and one of the world’s leading innovators in recycled and synthetic yarns, today announced the winners of its ninth annual REPREVE Champions of Sustainability Awards, recognizing brands and mills that are advancing circularity and responsible manufacturing across the global textile industry.

#Man-Made Fibers

Teijin Frontier announces new Stretch Polyester yarn offering exceptional compatibility with high-performance Polyester materials

Teijin Frontier Co., Ltd. announced today that it has developed a new stretch polyester yarn that offers new opportunities to create comfortable, all- polyester fabrics for sports and outdoor wear. The new polyester yarn demonstrates exceptional compatibility with high-performance polyester materials. Further, Teijin Frontier’s proprietary polymer design and spinning technology impart excellent elasticity to the new yarn. In turn, this yarn adds stretchability and recovery to the advanced functionality and excellent texture of high-performance polyester materials.

#Man-Made Fibers

Lenzing commissions 14 MW power‑to‑heat facility, strengthening grid stability and heat management

The Lenzing Group has successfully commissioned a new power‑to‑heat (P2H) facility with an electrical capacity of 14 megawatts. The installation converts renewable electricity directly into process heat, is fully integrated into the existing heat network at the industrial site, and represents a key building block for a fossil‑free heat supply. As project partner, VERBUND was responsible for the energy‑market integration and will operate the facility for balancing energy marketing, enabling it to respond flexibly to short‑term fluctuations in the power grid.

TOP