#Dyeing, Drying, Finishing

2022-01-13

Annual production of 1,000 drying cylinders

The team at the KARL MAYER Group's Textile Drying Profit Center is delighted with the production of its 1,000th steam-heated drying cylinder

In 2016, KARL MAYER ROTAL entered into the construction of the steam-heated drying cylinders for its denim and sizing lines as well as the third party business. Shortly thereafter, annual production skyrocketed. In 2018, almost 800 drying cylinders came from Mezzolombardo, and on December 16, 2021, the 1,000 mark was cracked.

The Textile Drying Profit Center of the KARL MAYER Group ended the year 2021 with a milestone

"1,000 cylinders per year has been a magical goal and constant drive for us since 2018 at the latest, even in times of strict lockdowns," says Karl-Heinz Vaassen. The head of the Textile Drying Profit Center at KARL MAYER ROTAL and his team have continuously developed their know-how and invested in targeted automation upgrades in order to achieve the output leap. These measures have eliminated bottlenecks in the production chain and accelerated time-consuming production steps.

The company's drying cylinders become bestsellers thanks to uncompromisingly high quality and safety coupled with an unbeatable price-performance ratio. Thanks to a special calibration process, they exhibit absolutely round shapes and uniform wall thicknesses, thus, ensuring extremely homogeneous heat transfer. An anti-adhesive coating developed in-house also makes universal use possible for a wide variety of applications. The coating is durable and meets all the requirements of the EU chemicals regulation REACH. On the basis of these performance-optimized drying cylinders, the energy efficiency of the overall cylinder dryer system can be purposefully optimized for specific applications. "Sustainability is not a marketing phrase for us, but a commitment we take seriously," says the resourceful mechanical engineer. "Contact us, we are here for you!"

The newcomers HKS 3-M EL ECO and HKS 4-M EL ECO set new standards in the tricot market

Short development cycles, frequent pattern changes, and maximum efficiency – even with small batch sizes: Today's global fashion and apparel market demands more flexibility than ever before. High-performance warp knitting machines with compound needles (HKS) and EL pattern drive are KARL MAYER's answer to this challenge.

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.

India becomes growth engine for the warp knitting industry

ITMA ASIA 2025 exceeded all expectations for KARL MAYER – above all thanks to the strong interest from India: around 30% of the qualified discussions were held with partners from this traditional textile country. The response underlines the growing importance of the Indian market, which could become the second largest sales region for KARL MAYER after China. The warp knitting industry in particular is developing dynamically.

Solution for lower energy consumption proves itself in practice

Getzner Textil is one of KARL MAYER’s first customers to use PROSIZE with CASCADE. The innovative weaving specialist has tested the steam and condensation system by KARL MAYER and determined the energy savings it achieves. Karl-Heinz Vaaßen, Head of Textile Drying at KARL MAYER, assisted Getzner Textil’s production specialists both with the tests and with all questions relating to CASCADE. In a conversation with Werner Egger, Head of Weaving, and Thomas Rossi, Head of Warp Preparation at Getzner Textil, he learnt more about the system’s benefits for his customer.

Navis TubeTex appoints Will McElheny as Business Development Manager for coatings technologies

Navis TubeTex has announced the appointment of Will McElheny as its new Business Development Manager, Coatings Technologies. In his new role, McElheny will focus on strengthening the company’s strategic partnership with Fibroline and expanding the market presence of dry impregnation technology across key industry sectors.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

Happy Holidays!

Dear reader, the year 2025 is drawing to a close. We are entering what we hope will be a peaceful holiday season, spending time with our families and taking a moment to pause and reflect. We hope we have been able to support you once again this year with relevant news and articles, and we look forward to surprising you with many innovations in the coming year. Enjoy the festive season, stay healthy, and we wish you a happy and joyful holiday season.

Texpertise Focus AI: Messe Frankfurt puts Artificial Intelligence centre stage at its international textile and apparel trade fairs

Under the banner 'Texpertise Focus AI, Messe Frankfurt will place a strong emphasis on Artificial Intelligence (AI) across its international textile and apparel trade fairs from 2026 onwards, setting a future-shaping signal for the industry. The initiative highlights the responsible use of AI along the entire textile value chain, from fibre production to the point of sale. The programme will launch at Heimtextil in Frankfurt in January 2026.

Autoneum and Polestar set new benchmarks for passenger experience and sustainability

As the global market leader in sustainable acoustic and thermal management, Autoneum is a key supplier of interior and exterior components for the highly anticipated Polestar 5 model. The successful collaboration between Autoneum and Polestar marks a significant milestone in sustainable automotive engineering: the electric grand tourer sports car features several innovations in lightweight, fully recyclable polyester-based components that ensure a superior driving experience. Polestar 5 was revealed at the IAA Mobility 2025 in Munich and is available in 24 markets.