#Dyeing, Drying, Finishing

2022-01-13

Annual production of 1,000 drying cylinders

The team at the KARL MAYER Group's Textile Drying Profit Center is delighted with the production of its 1,000th steam-heated drying cylinder

In 2016, KARL MAYER ROTAL entered into the construction of the steam-heated drying cylinders for its denim and sizing lines as well as the third party business. Shortly thereafter, annual production skyrocketed. In 2018, almost 800 drying cylinders came from Mezzolombardo, and on December 16, 2021, the 1,000 mark was cracked.

The Textile Drying Profit Center of the KARL MAYER Group ended the year 2021 with a milestone

"1,000 cylinders per year has been a magical goal and constant drive for us since 2018 at the latest, even in times of strict lockdowns," says Karl-Heinz Vaassen. The head of the Textile Drying Profit Center at KARL MAYER ROTAL and his team have continuously developed their know-how and invested in targeted automation upgrades in order to achieve the output leap. These measures have eliminated bottlenecks in the production chain and accelerated time-consuming production steps.

The company's drying cylinders become bestsellers thanks to uncompromisingly high quality and safety coupled with an unbeatable price-performance ratio. Thanks to a special calibration process, they exhibit absolutely round shapes and uniform wall thicknesses, thus, ensuring extremely homogeneous heat transfer. An anti-adhesive coating developed in-house also makes universal use possible for a wide variety of applications. The coating is durable and meets all the requirements of the EU chemicals regulation REACH. On the basis of these performance-optimized drying cylinders, the energy efficiency of the overall cylinder dryer system can be purposefully optimized for specific applications. "Sustainability is not a marketing phrase for us, but a commitment we take seriously," says the resourceful mechanical engineer. "Contact us, we are here for you!"

KARL MAYER is launching two machines that set new standards in performance and cost-effectiveness

At this year's ITMA ASIA + CITME, KARL MAYER is exhibiting two advanced developments in the field of tricot machines. Both newcomers expand the portfolio with highly practical solutions for increased efficiency and cost-effective production – making the exhibition booth once again a focal point for more than just the warp knitting industry.

KARL MAYER puts textiles centre stage

For KARL MAYER, textiles are much more than just materials – they express function, emotion and progress. And they are at the heart of its customers' activities. KARL MAYER is now focusing more than ever on its customers' needs and plans and therefore on the textiles made on its machines: WARP KNITS. At the upcoming ITMA ASIA + CITME, the company will demonstrate how textile solutions are providing new impetus in the categories of Fashion & Clothing and Technical Textiles.

STOLL in focus:

At the beginning of this year, KARL MAYER announced that it would be shifting its focus back to its core areas of warp knitting, warp preparation and technical textiles. As part of this strategic realignment, the flat knitting machine business under the STOLL brand will be discontinued. The Reutlingen plant will close down on 31 October 2025. Production in China will end in December 2025. This was an extremely difficult decision for KARL MAYER.

BRÜCKNER will be demonstrating what modern textile finishing looks like today at ITMA ASIA

Brückner Textile Technologies is presenting German engineering expertise and energy-efficient line concepts at this year's ITMA ASIA in Singapore. The family-run company has been a leader in customized technologies and solutions for textile equipment for over 75 years. The focus is on energy efficiency, automation, and maximum productivity.

textile.4U publishes special edition “Top 100 Textile Recycling Companies 2025”

With a comprehensive 176-page special edition, textile.4U is dedicating its latest issue entirely to one of the most dynamic and influential topics in today’s textile industry: textile recycling. The new issue, published exclusively in high-quality print, presents the Top 100 textile recycling companies researched and selected by TexData – organizations that already play a key role in the transition to circular textiles or are expected to have a significant impact in the near future.

Uster presents novelties at ITMA Asia + CITME 2025

There’s news from Uster Technologies to be announced for the industry’s upcoming event in Singapore. The Uster 360Q universe is growing with new products, solutions and services. Innovation developments can also be recorded in the fields of man-made fiber testing and fabric inspection. Uster innovations address the industry’s trending topics as mill management and process control, optimization of delivered fabric quality and yield.

Nike unites innovation, design and product teams to accelerate athlete-centered innovation

Nike, Jordan Brand and Converse are joining forces under a new, athlete-focused creation structure aimed at accelerating innovation and driving growth across NIKE, Inc. The new setup unites the Innovation, Design and Product teams from all three brands into a single “creation engine” that will enable greater sharing of insights, technology and manufacturing methods throughout the innovation process. This integration is part of Nike’s new Sport Offense strategy and is designed to enhance the creation of products that help athletes perform at their best.

DORNIER celebrates its anniversary at ITMA Asia + CITME

To mark its 75th anniversary, machine and plant manufacturer Lindauer DORNIER will be presenting the latest developments in its rapier and air-jet weaving machines at ITMA Asia + CITME in Singapore (Hall 2, Stand B401) from 28 to 31 October 2025. The focus will be on energy-efficient weaving technologies, new IoT solutions for networked textile production and systems for the series production of modern fibre composite components.