[pageLogInLogOut]

#Dyeing, Drying, Finishing

Annual production of 1,000 drying cylinders

The team at the KARL MAYER Group's Textile Drying Profit Center is delighted with the production of its 1,000th steam-heated drying cylinder
In 2016, KARL MAYER ROTAL entered into the construction of the steam-heated drying cylinders for its denim and sizing lines as well as the third party business. Shortly thereafter, annual production skyrocketed. In 2018, almost 800 drying cylinders came from Mezzolombardo, and on December 16, 2021, the 1,000 mark was cracked.

The Textile Drying Profit Center of the KARL MAYER Group ended the year 2021 with a milestone

"1,000 cylinders per year has been a magical goal and constant drive for us since 2018 at the latest, even in times of strict lockdowns," says Karl-Heinz Vaassen. The head of the Textile Drying Profit Center at KARL MAYER ROTAL and his team have continuously developed their know-how and invested in targeted automation upgrades in order to achieve the output leap. These measures have eliminated bottlenecks in the production chain and accelerated time-consuming production steps.


 

The company's drying cylinders become bestsellers thanks to uncompromisingly high quality and safety coupled with an unbeatable price-performance ratio. Thanks to a special calibration process, they exhibit absolutely round shapes and uniform wall thicknesses, thus, ensuring extremely homogeneous heat transfer. An anti-adhesive coating developed in-house also makes universal use possible for a wide variety of applications. The coating is durable and meets all the requirements of the EU chemicals regulation REACH. On the basis of these performance-optimized drying cylinders, the energy efficiency of the overall cylinder dryer system can be purposefully optimized for specific applications. "Sustainability is not a marketing phrase for us, but a commitment we take seriously," says the resourceful mechanical engineer. "Contact us, we are here for you!"


More News from KARL MAYER Textilmaschinenfabrik GmbH

#Weaving

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

#Knitting & Hosiery

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

#Knitting & Hosiery

Driving footwear innovation

How innovative spacer fabrics are transforming the athletic footwear market, and why KARL MAYER’s new TEXTILE INNOVATION CENTER is set to become a driving force behind the next generation of performance footwear.

#Knitting & Hosiery

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More News on Dyeing, Drying, Finishing

#Dyeing, Drying, Finishing

BW Converting to spotlight Baldwin TexCoat® G4 at Guatemala’s 33rd Apparel Sourcing Show

BW Converting will introduce textile manufacturers to the capabilities and production benefits of the company’s Baldwin TexCoat® G4 precision spray finishing system at the 33rd Apparel Sourcing Show, taking place Aug. 18-20 at the Tikal Futura Convention Center in Guatemala City. BW Converting will participate through its local agent, Maprimaq, at booths 25 and 26.

#Dyeing, Drying, Finishing

Contactless measurement of coating for Technical Textiles with PLEVA AF 310 and AF 120

Textiles used for protection and defense must perform reliably – whether they are protective garments, tents, tarpaulins, covers, or technical carrier materials. Properties such as flame resistance, water repellency, weather resistance, or defined air permeability are often only achieved through precise coating, finishing, or printing processes.

#Dyeing, Drying, Finishing

EFI Reggiani and Danitech Group announce strategic multi-year agreement for Mezzera textile finishing machinery

Electronics For Imaging, Inc. (EFI), through its subsidiary EFI Reggiani (Reggiani Macchine S.p.A.), together with Danitech Engineering and Solutions Srl (Italy) and Suzhou Danitech Intelligent Technology Co. Ltd (China), announces a multi-year license and manufacturing agreement covering the Mezzera and Jaeggli textile finishing machinery portfolio.

#Dyeing, Drying, Finishing

Dyeing, finishing and singeing expertise now closer than ever to Brazilian customers

Benninger AG from Switzerland and Grupo NS from Brazil announce joined forces to support textile customers across Brazil with a strong portfolio of textile wet processing technologies, practical application know-how, and reliable local service. The cooperation combines Benninger's long-standing engineering expertise in textile finishing and dyeing with Grupo NS's deep understanding of the Brazilian textile market, customer needs, and service requirements.

Latest News

#Yarn & Fiber

Expansive innovations converge in Shanghai as Yarn Expo Autumn 2026 opens doors next week

With just days to go, industry enthusiasm is building for the opening of Yarn Expo Autumn, Asia’s premier yarn and fibre trade fair, running from 25 – 27 August at the National Exhibition and Convention Center (Shanghai). Across 27,000 sqm in Hall 8.2, buyers will find nearly 600 exhibitors from 14 countries and regions, spread across seven specialised zones that range from cutting-edge man-made and regenerated fibres to time-honoured cashmere and silk. Beyond the extensive sourcing options, a fringe programme of trend showcases, presentations and product launches rounds out the three¬day event with design, innovation and market intelligence.

#Carpets

DOMOTEX Southeast Asia 2026 - Building the Gateway to ASEAN's fast-growing flooring market

From 11–13 November 2026, the inaugural DOMOTEX Southeast Asia will take place at BITEC (Bangkok International Trade & Exhibition Centre) in Bangkok, Thailand. Jointly organized by GLOBUS Events Limited and Hannover Milano Fairs Shanghai Ltd., with Worldex G.E.C. Co., Ltd. as the local partner, the exhibition marks the expansion of the internationally recognized DOMOTEX brand into Southeast Asia. As the newest addition to the global DOMOTEX portfolio, the exhibition has been developed specifically to serve the rapidly evolving ASEAN market, creating a dedicated business event for the flooring and interior finishing industry.

#Sustainability

Execs help steer Cascale’s consumer goods agenda in Athens

The 2026 Cascale Annual Meeting, taking place September 15–17 in Athens, Greece, will convene leaders from across the global consumer goods value chain to tackle one of the industry’s defining questions: how to accelerate meaningful, system-wide transformation. Guiding those conversations as this year’s co-chairs are Sean Cady, vice president, global sustainability, responsibility, trade, and government affairs at VF Corporation, and Dr. Delman Lee, vice chair at TAL Apparel Limited.

#Research & Development

MELANGE starts with a co-creative design workshop at Aalto University to shape the visual identity of this new project transforming colouration in textiles

Over the next three years, MELANGE will lower the environmental impact of interior textile production by moving colour design to the beginning of the manufacturing process. This Horizon Europe project officially started on 1 August 2026, and will be publicly launched on 27 August 2026.

TOP