[pageLogInLogOut]

#Denim

© 2025 Tonello

Tonello colors denim with responsibility - the “Laundry (R)Evolution” way

Denim doesn’t have to stay blue. Or wasteful. Or static.

At Kingpins Amsterdam, Tonello presents a new perspective on denim finishing, one that redefines its role within the creative and production process. Finishing is no longer the final step, but the starting point of design.


Through a combination of advanced technologies operating seamlessly across the entire production cycle, Tonello now enables brands and customers to finish and recolor denim with a radically lower impact, unlocking new creative and responsible possibilities.

Smart, sustainable finishing: the foundation of Laundry (R)Evolution

+++ THE Laser 2.0: the next-generation, designer-driven laser that delivers consistent results at industrial speed while unlocking new creative detailing. Fast, down to the pixel.

+++ All-in-One System: Tonello’s most advanced washing machine, integrating four sustainable technologies to cut water, energy, and chemicals while increasing productivity.

+++ New dryer line: entirely designed and manufactured in-house, optimized for energy efficiency and reduced environmental impact.

All steps are managed and monitored by Metro, Tonello’s digital platform that measures real, verified consumption for each garment, including the carbon footprint of the process. This ensures full transparency and reliable data for brands that aim for responsible production.

The big news: coloring denim responsibly

Building on the Laundry (R)Evolution foundation, Tonello now introduces a new way to color denim responsibly, opening up both creative and circular opportunities. Two proprietary technologies make this possible:

+++ Wake: natural, circular dyeing

The first patented system for natural dyeing, Wake uses organic raw materials and vegetable waste such as plant matter, peels, and fruit or vegetable rinds. These are dried, infused, and transformed into rich natural colors. The entire process is fully organic and compostable, generating zero synthetic waste. Its denim overdyeing capsule, “The Botanicals,” features softly vibrant tones inspired by the calm spectrum of nature.

+++ DyeMate: responsible indigo and beyond

DyeMate is the first patented technology that allows garment dyeing with indigo - as well as sulfur and VAT dyes - in a single, low-temperature process. It delivers deep tones or bold overdyed effects, even on raw denim, while cutting time, water, and chemical use compared to traditional methods. It is the natural evolution of Tonello’s earlier Sulfur Essence collection, originally developed for ready-to-dye garments.

This new approach is not just for new collections. Wake and DyeMate are strategic tools to give a second life to unsold stock or past seasons’ garments, completely changing their look, palette, and identity. It is a smart, sustainable way for brands to refresh collections and reduce waste while adding value to what has already been produced.




More News from Tonello s.r.l.

More News on Denim

Latest News

#Techtextil 2026

Covestro to exhibit solutions for a more sustainable and productive textile industry at Techtextil 2026

Covestro will present a broad portfolio of material innovations for textile coatings, adhesive films and thermoplastic polyurethanes (TPUs) at Techtextil 2026 (Hall 11.0, Booth C79). The exhibits will demonstrate how advanced solutions can enhance durability, recyclability and manufacturing efficiency across applications such as automotive, infrastructure, protective apparel and sportswear. A particular focus will be on more sustainable coating technologies, including antimicrobial systems based on INSQIN® in combination with AGXX from Heraeus Precious Metals, as well as the integration of Pontacol® thermoplastic adhesive films into Covestro’s offering.

#Raw Materials

Global production expected to decline in 2026/27 as policy shifts and weak demand reshape trade

Early projections for the 2026/27 season indicate that global cotton lint production will decline by 4% to 24.9 million tonnes, while world consumption is expected to remain stable at approximately 25 million tonnes, according to the April 2026 issue of Cotton This Month.

#Advertorial

New Gravimax MMX-R X-ray sensor platform opens up new application fields

The demands placed on quality control in web-based production processes are increasing: materials are becoming more complex, basis weights are varying more widely, and at the same time, pressure is growing to make processes more efficient and transparent. Precise measurement data across the entire web width has therefore become a key factor in ensuring stable production processes. With its new Gravimax MMX-R sensor platform, Mahlo introduces a radiometric measurement solution designed to set new standards in determining basis weight and material composition. The platform combines advanced X-ray technology with newly developed signal processing, enabling measurement tasks that previously often required multiple sensor technologies.

#Techtextil 2026

Modernizing Needling – DiloGroup at Techtextil & INDEX 2026

With the theme “Modernizing Needling”, the DiloGroup presents a comprehensively enhanced portfolio for needling technology. The objective is to further increase the performance and application range of needlefelt production lines in terms of productivity, flexibility, and the development of new products, thereby meeting the growing demands of modern technical textiles.

TOP