#Composites

2025-02-20

Large composite project for the Mataf ceiling in Mecca

Sicomin, a global leader in the production of epoxy resins, proudly announces its role in a collaboration with Premier Composite Technologies (PCT) for the Mataf extension at the Holy Mosque of Mecca, KSA. The project incorporates extensive uses of composite materials in architecture, with the Mataf Ceiling - a structure spanning 216,800 square metres - at its core.

Project showcases the potential of composites to revolutionize architectural applications

Composite materials were the only viable solution capable of meeting the ambitious weight and performance demands of the ceiling installation, with Sicomin epoxy systems, quadraxial stitched glass fabric and carbon reinforcements being used to create lightweight and intricately decorated soffit panels that define the Mataf Ceiling.

Installed across four levels surrounding the Mataf walkway and the sacred Kaaba, the ceiling was designed, fabricated, and installed by PCT. Each individual panel, produced in Dubai and measuring up to 12 x 3 metres, showcases Arabic mashrabiya patterns crafted from ultra-high-performance concrete (UHPC) and engineered stone agglomerate inlays. These panels meet strict weight requirements of 67 kg/m² while incorporating critical functionalities such as acoustic insulation, fire protection, and integrated custom LED lighting.

To meet the project’s rigorous technical requirements and ambitious timeline, Sicomin supplied its SGi 128 Bio Gelcoat and SR 1122 Fire Retardant Epoxy. Working closely with PCT, Sicomin developed a custom lower-viscosity version of the SR1122 resin, enhancing fibre wet-out and optimizing production efficiency. This development enabled PCT to achieve its output levels during peak production. Sicomin also supported extensive third-party fire testing, ensuring that the SR 1122 panels with SGi 128 Bio Gelcoat complied with the ASTM E84 Class A standard.

To meet the tight production schedule, Sicomin established a dedicated warehouse in Dubai, ensuring a flexible and reliable supply chain. This logistical capability supported PCT’s average production rate of 6,000 square metres per month, while accommodating design approvals, installation constraints, and the complexities of mold fabrication.

The Shamia Expansion, initiated in 2014 and resumed in 2020 after a temporary pause, is set for completion in Q3 2025. This phase of the project represents a major milestone in the use of composites in architecture, with additional phases and further collaborations already in development.

“We are very proud to have expanded our UAE warehousing and production capacity in France to ensure a fast and secure supply chain for PCT,” comments Ken Marcovich, CEO, Sicomin. “Our goal is to enable our customers to achieve their ambitions. By delivering Fire Resistant, GreenPoxy and Architectural systems at an industrial scale, we ensure they never encounter supply limitations.”

Hannes Waimer, CEO, Premier Composite Technologies, added: “The Mataf Extension has been a landmark project for us. The complexity of the Mataf Ceiling required a unique combination of innovative materials, precise engineering, and flawless execution. Sicomin’s support, from custom resin development to reliable material supply, has been essential in helping us meet the project’s demanding specifications and timelines.”

A section of the Mataf Ceiling manufactured by PCT will be on display on the Sicomin stand at JEC World 2025, Paris.

Sicomin appoints CS Kompozyty as exclusive Distributor for Poland

Sicomin is pleased to announce the appointment of CS Kompozyty as its exclusive distributor for Poland. The partnership will provide Polish composite manufacturers with comprehensive access to Sicomin's broad range of performance epoxy resins, green epoxies, hardeners, and adhesive solutions, supported by local technical expertise and rapid delivery capabilities.

Sicomin announces Ken Marcovich as new CEO

After successfully leading the expansion of Map Yachting, Ken Marcovich, the elder son of the Marcovich family, is now stepping into the role of CEO at Sicomin. He succeeds his father, Philippe Marcovich, who has led Sicomin for 42 years, transforming the company into a global leader in epoxy resin systems and advanced composite materials.

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

Fewer pores, greater impact tolerance: Peter Dornier Foundation Prize 2026 honours material research on fibre-reinforced composite components for aerospace industry

Microscopically small pores that form during manufacture, or barely visible impact damage, can severely impair the load-bearing capacity and service life of fibre-reinforced composite components. Two young researchers have presented groundbreaking work in this field and will both be awarded the 2026 Peter Dornier Foundation Prize: Dr.-Ing. Benedikt Neitzel from the Technical University of Ilmenau for his doctoral thesis on pore minimisation in the RTM process, and Johanna Buschmann, M.Sc., for her master’s thesis, completed at the German Aerospace Centre, on the improved impact tolerance of 3D fabrics compared to 2D laminates.

RE&UP’s Next-Gen Cotton fibers power Zalando private label t-shirt collection crafted from innovative recycled textiles

RE&UP Recycling Technologies’ Next-Gen Cotton powers a new collection from Zalando’s private labels, marking a step forward in bringing textile-to-textile recycled fibers into commercial fashion production. Launching on Zalando in August, the collection comprises five t-shirts across YOURTURN by Zalando and Even&Odd by Zalando, made from a circular-knit fabric blending 80% organic cotton with 20% RE&UP Next-Gen Cotton — textile-to-textile recycled fiber produced from textile waste. This is the first time RE&UP's recycled fibers feature in Zalando's private label assortment.

Heimtextil Trends 27/28: ‘Home-Maxxing’ between performance and respite

Sleep better, recover faster, live more efficiently: the desire for optimisation has long since reached our homes. Under the title ‘Home-Maxxing – The Performance of Everyday Living’, Heimtextil Trends 27/28 show how our relationship with efficiency-driven thinking and technology is influencing the design of spaces and textiles. The more sleep, wellness, routines, materials and spaces are optimised, the stronger the desire for a home that does not demand even more of us.

Driving circularity with Uster Recycled Fiber Matrix

The textile industry’s commitment to circularity continues to accelerate, and mechanical recycling is viewed as a targeted approach to cutting textile waste and its environmental impact. At the forefront of this drive, Uster has developed the Recycled Fiber Matrix, a two-dimensional assessment of mechanically recycled fibers to guide optimum processing and end-uses.

Mimaki advances DTF productivity and stability with new TxF330-800

Mimaki Europe, a leading manufacturer of industrial inkjet printers and cutting plotters, announces the TxF330-800, its new direct-to-film (DTF) printer. Designed to support stable, high-quality garment decoration in demanding print environments, the system combines automated maintenance, expanded white ink capacity and advanced production capabilities to streamline workflow.